• Steel and Composite Structures
• /
• v.10 no.1
• /
• pp.69-85
• /
• 2010

The present paper presents a study on the behavior and design of corrugated web steel beams with and without web openings. In the literature, the web opening problem in steel beams was dealt with mostly for steel beams with plane web plates and research on the effect of an opening on a corrugated web was found out to be very limited. The present study deals mainly with the effect of web openings on the transverse load carrying capacity of steel beams with sinusoidally corrugated webs. A general purpose finite element program (ABAQUS) was used. Simply supported corrugated web beams of 2 m length and with circular web openings at quarter span points were considered. These points are generally considered to be the optimum locations of web openings for steel beams. Various cases were analyzed including the size of the openings and the corrugation density which is a function of the magnitude and length of the sine wave. Models without web holes were also analyzed and compared with other cases which were all together examined in terms of load-deformation characteristics and ultimate web shear resistance.

• Steel and Composite Structures
• /
• v.37 no.1
• /
• pp.1-14
• /
• 2020

Composite beams with corrugated steel webs represent a new innovative system which has emerged in the past decade for medium span in the construction technology. The use of composite beams with corrugated steel webs results in a range of benefits, including flexible spaces and reduced foundation costs in the construction technology. The thin corrugated web affords a significant weight reduction of these beams, compared with hot-rolled or welded ones. In the current research, an optimal designed I-girder beam with corrugated web has been proposed to improve the structural performance of continuous composite girder under bending moment. The experimental program has been conducted for six simply supported composite beams with different loading conditions. The tested specimens are designed by using one of the stochastic techniques called hunting search algorithm. In the optimization process, besides the thickness of concrete slab and studs, corrugated web properties are considered as design variables. The design constraints are respectively implemented from Eurocode 3, BS-8110 and DIN 18-800 Teil-1. The last part of the study focuses on performing a numerical study on composite beams by utilizing finite element analysis and the bending behavior of steel girders with corrugated webs experimentally and numerically verified the results. A nonlinear analysis was carried out using the finite element software ANSYS on the composite beams which were modelled using the elements ten-node high order quadrilateral type.

• Structural Engineering and Mechanics
• /
• v.84 no.1
• /
• pp.63-76
• /
• 2022

Major engineering requirements and technological developments in the steel construction industry are discussed to support a new innovative system, namely corrugated web beams, for future structural projections. These new-generation steel beams, fabricated as welded plate girders with corrugated webs, are designed to combine large spans with very low weight. In the present study, the flexural capacity of optimally designed trapezoidal and sinusoidal corrugated web beams was aimed at. For this purpose, the new metaheuristic methods, specifically hunting search and firefly algorithms, were used for the minimum weight design of both beams according to the rules of Eurocode EN 1193 15 and DASt-Ri 015. In addition, the strengthening effects of the corrugation geometry at the web posts on the load capacity of fabricated steel beams were tested in a reaction frame. The experimental tests displayed that the lateral capacity of trapezoidal web beams is more durable under flexural loads compared to sinusoidal web beams. These thin-walled beams were also simulated using a 3-D finite element model with plane strain to validate test results and describe the effectiveness of the ABAQUS software.

• Structural Engineering and Mechanics
• /
• v.81 no.6
• /
• pp.751-767
• /
• 2022

In the hogging bending moment area, continuous composite beams are subjected to the ultimate limit state of lateral-torsional buckling (LTB), which depends on web stiffness as well as concrete slab and shear connection stiffnesses. The design of the LTB and the determination of the elastic critical moment are produced approximately, using the European Standard EN 1994-1-1:2004, for continuous composite steel beams, but is applicable only for those with a plane web steel profile. Also, and from the previous researches, the elastic critical moment of the continuous composite beams with corrugated sinusoidal web steel profiles was determined. In this paper, a finite element analysis (FEA) model was developed using the ANSYS 16 software, to determine the elastic critical moments of continuous composite steel beams with various corrugated web profiles, such as trapezoidal, zigzag, and rectangular profiles, which were evaluated against numerical data of the sinusoidal one from the literature. Ultimately, the failure load of a composite steel beam with various web profiles was predicted by studying 46 models, based on FEA modeling, and a procedure for predicting the elastic critical moment of composite beams with various web steel profiles was proposed. When compared to sinusoidal web profiles, the trapezoidal, zigzag, and rectangular web profiles required an average increase in load capacity and stiffness of 7%, 17.5%, and 28%, respectively, according to the finite element analysis. Also, the rectangular web steel profile has a greater stiffness and load capacity. In contrast, the sinusoidal web has lower values for these characteristics.

• Steel and Composite Structures
• /
• v.18 no.3
• /
• pp.757-773
• /
• 2015

This work attempts to implement multiple regression analysis (MRA) for modeling and predicting the shear buckling strength of a steel beam with corrugated web. It was recognized from theoretical and experimental results that the shear buckling strength of a steel beam with corrugated web is complicated and affected by several parameters. A model that predicts the shear strength of a steel beam with corrugated web with reasonable accuracy was sought. To that end, a total of 93 experimental data points were collected from different sources. Then mathematical models for the key response parameter (shear buckling strength of a steel beam with corrugated web) were established via MRA in terms of different input geometric, loading and materials parameters. Results indicate that, with a minimal processing of data, MRA could accurately predict the shear buckling strength of a steel beam with corrugated web within a 95% confidence interval, having an $R^2$ value of 0.93 and passing the F- and t-tests.

• Steel and Composite Structures
• /
• v.28 no.2
• /
• pp.251-266
• /
• 2018

Compared to conventional flat web I-beams, the prediction of shear buckling stress of corrugated web steel beams (CWSBs) is not straightforward. But the CWSBs combined advantages of lightweight large spans with low-depth high load-bearing capacities justify dealing with such difficulties. This work investigates experimentally and analytically the shear strength of trapezoidal CWSBs. A set of large scale CWSBs are manufactured and tested to failure in shear. The results are compared with widely accepted CWSBs shear strength prediction models. Confirmed by the experimental results, the linear buckling analyses of trapezoidal corrugated webs demonstrated that the local shear buckling occurs only in the flat plane folds of the web, while the global shear buckling occurs over multiple folds of the web. New analytical prediction model accounting for the interaction between the local and global shear buckling of CWSBs is proposed. Experimental results from the current work and previous studies are compared with the proposed analytical prediction model. The predictions of the proposed model are significantly better than all other studied models. In light of the dispersion of test data, accuracy, consistency, and economical aspects of the prediction models, the authors recommend their proposed model for the design of CWSBs over the rest of the models.

• Steel and Composite Structures
• /
• v.43 no.6
• /
• pp.809-819
• /
• 2022

This paper proposes a method to predict the deflection of prestressed concrete (PC) beams with corrugated steel web (CSW) under constant load concerning time-dependent variation in concrete material. Over time, the top and bottom concrete slabs subjected to asymmetric compression experience shrinkage and creep deformations. Here, the classical Euler-Bernoulli beam theory assumption that the plane sections remain plane is not valid due to shear deformation of CSW. Therefore, this study presents a method based on the first-order shear deformation to find the long-term deflection of the composite beams under bending by considering time effects. Two experimental prestressed beams of this type were monitored under their self-weight over time, and the theoretical results were compared with those data. Additionally, 3D analytical models of the experimental beams were used according to material properties, and the results were compared with two previous cases. There was good consistency between the analytical and numerical results with low error, which increased by wave radius. It is concluded that the proposed method could reliably be used for design purposes.

• Steel and Composite Structures
• /
• v.47 no.1
• /
• pp.103-117
• /
• 2023

This paper presents an investigation on the shear resistance of corrugated web steel beams (CWBs) with a circular web opening. A total of five specimens with different diameters of web openings were designed and tested with vertical load applied on the top flange at mid-span. The ultimate strengths, failure modes, and load versus middle displacement curves were obtained from the tests. Following the tests, numerical models of the CWBs were developed and validated against the test results. The influence of the web plate thickness, steel grade, opening diameter, and location on the shear strength of the CWBs was extensively investigated. An XGBoost machine learning model for shear resistance prediction was trained based on 256 CWB samples. The XGBoost model with optimal hyperparameters showed excellent accuracy and exceeded the accuracy of the available design equations. The effects of geometric parameters and material properties on the shear resistance were evaluated using the SHAP method.

• International journal of steel structures
• /
• v.18 no.5
• /
• pp.1541-1559
• /
• 2018

This paper addresses the dynamic loading characteristics of the shock tube onto sandwich steel beams as an efficient and accurate alternative to time consuming and complicated fluid structure interaction using finite element modeling. The corrugated sandwich steel beam consists of top and bottom flat substrates of steel 1018 and corrugated cores of steel 1008. The corrugated core layers are arranged with non-uniform thicknesses thus making sandwich beam graded. This sandwich beam is analogous to a steel beam with web and flanges. Substrates correspond to flanges and cores to web. The stress-strain relations of steel 1018 at high strain rates are measured using the split-Hopkinson pressure. Both carbon steels are assumed to follow bilinear strain hardening and strain rate-dependence. The present finite element modeling procedure with an improved dynamic impulse loading assumption is validated with a set of shock tube experiments, and it provides excellent correlation based on Russell error estimation with the test results. Four corrugated graded steel core arrangements are taken into account for core design parameters in order to maximize mitigation of blast load effects onto the structure. In addition, numerical study of four corrugated steel core placed in a reverse order is done using the validated finite element model. The dynamic behavior of the reversed steel core arrangement is compared with the normal core arrangement for deflections, contact force between support and specimen and plastic energy absorption.

• Journal of Korean Society of Steel Construction
• /
• v.23 no.5
• /
• pp.581-593
• /
• 2011

The underlying advantages of using thin-walled corrugatedwebs instead of plate girders with stiffeners are the elimination of instability problems associated with buckling of the thin-walled flat plate, and elimination of the need for transverse stiffeners, which alsoresults in economic advantages. This paper focuses on two aspects related to the structural design technique forsinusoidal corrugated web steel beams, and the optimum design of the beams using real-value genetic algorithms. The structural design process and design variables used in this optimization werecomposed with EN 1993-1-5, DASt-R015 standard and Pasternak et al. (2004), and the valid design capacity of shear buckling of the standards were compared. For the optimum structural design, the objective function, presented as the fullweight of the sinusoidal corrugated web beams, and the slenderness, member forces, and maximum deflection of the beam, were considered constraints. Finally, the simple beam under the uniform load was adopted as a numerical example, and the effective probability parameters of the genetic operators were considered to find the global minimum point.