• Title/Summary/Keyword: corrosion-damaged

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Hybrid-Biocomposite Material for Corrosion Prevention in Pipeline: a review

  • Suriani, M.J.;Nik, W.B. Wan
    • Corrosion Science and Technology
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    • v.16 no.2
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    • pp.85-89
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    • 2017
  • One of the most challenging issues in the oil and gas industry is corrosion assessment and management in subsea structures or equipment. At present, almost all steel pipelines are sensitive to corrosion in harsh working environments, particularly in salty water and sulphur ingress media. Nowadays, the most commonly practiced solution for a damaged steel pipe is to entirely remove the pipe, to remove only a localized damaged section and then replace it with a new one, or to cover it with a steel patch through welding, respectively. Numerous literatures have shown that fiber-reinforced polymer-based composites can be effectively used for steel pipe repairs. Considerable research has also been carried out on the repair of corroded and gouged pipes incorporated with hybrid natural fiber-reinforced composite wraps. Currently, further research in the field should focus on enhanced use of the lesser and highly explored hybrid-biocomposite material for the development in corrosion prevention. A hybrid-biocomposite material from renewable resource based derivatives is cost-effective, abundantly available, biodegradable, and an environmentally benign alternative for corrosion prevention. The aim of this article is to provide a comprehensive review and to bridge the gap by developing a new hybrid-biocomposite with superhydrophobic surfaces.

Meso-Scale Approach for Prediction of Mechanical Property and Degradation of Concrete

  • Ueda, Tamon
    • Corrosion Science and Technology
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    • v.3 no.3
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    • pp.87-97
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    • 2004
  • This paper presents a new approach with meso scale structure models to express mechanical property, such as stress - strain relationships, of concrete. This approach is successful to represent both uniaxial tension and uniaxial compression stress - strain relationship, which is in macro scale. The meso scale approach is also applied to predict degraded mechanical properties of frost-damaged concrete. The degradation of mechanical properties with frost-damaged concrete was carefully observed. Strength and stiffness in both tension and compression decrease with freezing and thawing cycles (FTC), while stress-free crack opening in tension softening increases. First attempt shows that the numerical simulation can express the experimentally observed degradation by introducing changes in the meso scale structure in concrete, which are assumed based on observed damages in the concrete subjected to FTC. At the end applicability of the meso scale approach to prediction of the degradation by combined effects of salt attack and FTC is discussed. It is shown that clarification of effects of frost damage in concrete on corrosion progress and on crack development in the damaged cover concrete due to corrosion is one of the issues for which the meso scale approach is useful.

Safety Assessment of Corrosion-damaged Steel Structure using Imprecise Reliability (불확실 신뢰도 기법을 이용한 부식된 강구조물의 안전도평가)

  • Choi, Hyun Ho;Cho, Hyo Nam;Seo, Jong Won;Sun, Jong Wan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.2A
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    • pp.293-300
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    • 2006
  • There is a high degree of uncertainty in measurements of the thickness or the loss of thickness of corroded elements. Generally the thickness of corroded elements varies from one location of the element to another depending on the degree of corrosion, which makes the safety assessment difficult. Therefore, a procedure for safety assessment of corrosion- damaged steel structures using an imprecise reliability is proposed in this paper. The proposed safety assessment procedure using the imprecise reliability was also applied to a cable-stayed bridge in Korea to demonstrate its effectiveness and applicability. Since there is a large variation in measurements of the thickness of corroded elements, the thickness of corroded elements was considered as the imprecise element. This variation was found to be directly related to the degree of corrosion. Therefore, the variation increases as the degree of corrosion increases. Based on the comparative observations between the conventional reliability and the imprecise reliability, it is suggested that the imprecise reliability analysis derived based on the subjective or statistical judgment of conditional independence could be successfully utilized for the risk or safety assessment of corrosion-damaged structures.

Reliability Estimation of Gas Pipelines Damaged by External Corrosion (외부부식에 의해 손상된 배관의 신뢰성평가)

  • Jin, Yeung-Jun
    • Journal of the Korean Society of Safety
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    • v.21 no.2 s.74
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    • pp.1-6
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    • 2006
  • It is well known that pipelines have the highest capacity and are the safest and least environmentally disruptive form of transporting oil and gas. However, pipeline damage caused by both internal and external corrosion is a major concern threatening the reliability of oil and gas transportation and the soundness of the pipeline structure. In this study, we estimate the allowable damage by comparing the ASTM B31G code to a modified theory considering diverse detailed corrosive forms. The ASTM B31 G code has been developed as the evaluation method for reliability and incident prevention of damaged pipelines based on the amount of loss due to corrosion and the yield strength of materials. Furthermore, we suggest a method for estimating the expected life span of used pipelines by utilizing the reliability method based on major variables such as the depth and length of damage and the corrosion rate affecting the life expectancy of the pipelines.

Ni Plating Technology for PWR Reactor Vessel Cladding Repair

  • Hwang, Seong Sik;Kim, Dong Jin
    • Corrosion Science and Technology
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    • v.18 no.5
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    • pp.190-195
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    • 2019
  • SA508 low-alloy steel for a reactor vessel was exposed to primary water in a pressurized water reactor (PWR) plant because the cladding layer of type 309 stainless steel for the RPV was removed, due to an accident in which the detachment of the thermal sleeve occurred. The major advantage of the electrochemical deposition (ECD) Ni plating technique is that the reactor pressure vessel can be repaired without significant thermal effects, and Ni has solid corrosion resistance that can withstand boric acid. The corrosion rate assessment of the damaged part was performed, and its trend was analyzed. Essential variables of the Ni plating for repair of the damaged part were derived. These conditions are applicable variables for the repair plating device, and have been carefully adjusted using the repair plating device. The process for establishing ASME technical standards called Code Case N-840 is described. The process of developing Ni-plating devices, and the electroplating procedure specification (EPS) are described.

A Study of Non-destructive Measurement on the Reinforced Concrete Structure Damaged by Reinforcing Steel Corrosion (철근콘크리트구조물의 철근부식에 대한 비파괴 측정과 부식에 따른 균열거동)

  • 김성운;정한중;김창환;임선택
    • Proceedings of the Korea Concrete Institute Conference
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    • 1991.10a
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    • pp.80-85
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    • 1991
  • This experimental study was performed to derive the relationship between the measured values(corrosion potential) and the actual amount of corrosion products(reinforcing steel weight loss rate). Also the growth of crack due to the steel corrosion was oberved. First, the reinforcing steel of R/C specimen was corroded with chloride penetration and accelerated galvanostatic corrosion method. And then, the corrosion potential of reinforcing steel was measured with nondestructive tester.

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The Failure Analysis of Double Pipe for Insulation Used Power Plant by Grooving Corrosion (발전소용 이중보온용 강관의 홈부식(Grooving Corrosion)에 의한 파손 분석)

  • Ham, Jong-Oh;Park, Ki-Duck;Park, Sung-Jin;Sun, Il-Sik
    • Journal of Applied Reliability
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    • v.15 no.3
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    • pp.197-206
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    • 2015
  • Failure analysis of pre-insulated pipe (SPPS 380, 400A) transporting high temperature water ($95{\sim}110^{\circ}C$) for a plant was carried out. The damaged area (${\Phi}5mm$) of pre-insulated pipe was found only on welds. The chemical composition of damaged pipe meets specification of carbon steel pipes for pressure service (KS D 3562). As results of microstructure analysis, crack propagated from outer to inside after pitting corrosion occurred on the outside surface. The non-metallic inclusion existed on the end of crack. And the non-metallic inclusion continuously and linearly formed along with the bond line of welds. Based on SEM-EDS analysis, the nonmetallic inclusions have higher Manganese (Mn) and Oxygen (O) content but sulfur (S) was not detected. As results of water quality analysis, hydrogen ion concentration and minerals like Fe, Mg, Si were in low level. But the content of dissolved oxygen (11.2 ppm) was slightly higher than that of standard. It seems that the cause of damaged pipe is grooving corrosion due to MnO inclusion formed on bond line and corrosion took place nearby welds.

Analysis of Gas Pipelines Damaged in X-65 Steels (X-65 배관용 재료의 손상해석)

  • Jin, Yeung-Jun
    • Journal of the Korean Society of Industry Convergence
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    • v.8 no.4
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    • pp.197-204
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    • 2005
  • It is well known that pipelines have the highest capacity and are the safest and least environmentally disruptive form of transporting oil and gas. However, pipeline damages caused by both internal and external corrosion is a major concern threatening the reliability of oil and gas transportation and the soundness of pipeline structure. In this study, we estimated the expected allowable damage defect by comparing the ASTM B31G code which has been developed as the evaluation method of reliability and incident prevention of damaged pipelines based on the amount of loss due to corrosion and the yield strength of materials to a modified theory considering diverse detailed corrosional forms. Furthermore, we suggested the method that estimates the expected life span of used pipelines by utilizing the reliability method based on major variables such as, the depth and length of damage and corrosional rate affecting the life expectancy of pipelines.

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Reinforced Concrete Slabs with Corroded Bars (철근이 부식된 콘크리트 슬래브의 구조성능 평가에 대한 실험적 연구)

  • Jung, Eun-Chul;Lee, Kyoung-Un;Chung, Lan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.718-723
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    • 2000
  • Corrosion is a world wide problem effecting a large number of structure. Cost of repair and rehabilitation on reinforcement structure damaged by steel corrosion is expensive. But structural capacity on low level corrosion is increased. So this experimental study was performed to know structural performance on reinforced concrete slabs with low level corroded bars. As in the case of test samples, bond stress and structural capacity increases up to 2% corrosion level.

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Repair of Ka-Hwa Highway Bridge damaged by Chloride Attack applied Cathodic Protection (가화천교 내염보수를 위한 전기방식공법 적용)

  • Han BogKyu;Chi HanSang;Cheong HaiMoon;Ahn TaeSong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.519-522
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    • 2005
  • Ka-Hwa highway bridge, located in a corrosive marine environment, had been examined the current condition of reinforcement corrosion in concrete throughout half-cell potentials, electrical resistivity, chloride contamination of concrete, and visual observation. According to the test, the chloride corrosion reinforced concrete structure is not only the protecting film around the reinforcement is deteriorated but also corrosion activity develops, for example, delamination areas of concrete. The purpose of this paper is to report the effects of Ka-Hwa highway bridge damaged by chlodide attack and to present the results of repair of Ka-Hwa highway concrete bridge in domestic marine environment.

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