• Title/Summary/Keyword: corrosion protection performance

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Protection Performance Simulation of Coal Tar-Coated Pipes Buried in a Domestic Nuclear Power Plant Using Cathodic Protection and FEM Method (국내원전에 매설된 콜타르 코팅 배관의 음극방식과 FEM법을 이용한 방식성능 시뮬레이션)

  • Chang, H.Y.;Kim, K.T.;Lim, B.T.;Kim, K.S.;Kim, J.W.;Park, H.B.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.16 no.3
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    • pp.115-127
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    • 2017
  • Coal tar-coated pipes buried in a domestic nuclear power plant have operated under the cathodic protection. This work conducted the simulation of the coating performance of these pipes using a FEM method. The pipes, being ductile cast iron have been suffered under considerably high cathodic protection condition beyond the appropriate condition. However, cathodic potential measured at the site revealed non-protected status. Converting from 3D CAD data of the power plant to appropriate type for a FEM simulation was conducted and cathodic potential under the applied voltage and current was calculated using primary and secondary current distribution and physical conditions. FEM simulation for coal tar-coated pipe without defects revealed over-protection condition if the pipes were well-coated. However, the simulation for coal tar-coated pipes with many defects predict that the coated pipes may be severely degraded. Therefore, for high risk pipes, direct examination and repair or renewal of pipes are strongly recommended.

Performance Tests of Epoxy-Coated Reinforcing Bars (에폭시 도막철근의 성능 실험연구)

  • 최완철;김채훈;신영수;홍기섭;홍영균;정일영
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.04a
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    • pp.158-162
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    • 1994
  • Test results to evaluate the mechanical properties of epoxy-coated bars and corrosion protection characteristics of epoxy coating on the bars are described. The results show good adhesion and abrasion resistance satisfying the requirements in relevant standards. The test results also show that for a coating thickness ranging from 150${\mu}{\textrm}{m}$ to 300${\mu}{\textrm}{m}$, satisfactory results are obtained regarding bendability. Cautions shall be required when bending epoxy-coated bars at a high bending degree and at a low temperature. The results of accelerated corrosion tests show good corrosion resistance. However, surface defects from the steel itself and insufficient blast-clean process form weak points resulting blistering or disbonding of the coating. The use of epoxy-coated bars is expected to help protect corrosion of reinforcement and extend the service life of reinforced concrete structures.

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Studies on the Performance of Self Healing of Plastic Cracks Using Natural Fibers in Concrete

  • Saraswathy, Velu;Kwon, Seung-Jun;Karthick, Subbiah
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.115-127
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    • 2014
  • Addition of fibers in cement or cement concrete may be of current interest, but this is not a new idea or concept. Fibers of any material and shape play an important role in improving the strength and deformation characteristics of the cement matrix in which they are incorporated. The new concept and technology reveal that the engineering advantages of adding fibers in concrete may improve the fracture toughness, fatigue resistance, impact resistance, flexural strength, compressive strength, thermal crack resistance, rebound loss, and so on. The magnitude of the improvement depends upon both the amount and the type of fibers used. In this paper, locally available waste fibers such as coir fibers, sisal fibers and polypropylene fibers have incorporated in concrete with varying percentages and l/d ratio and their effect on compressive, split, flexural, bond and impact resistance have been reported.

Anti-Corrosion Performance of the Novel Pigment, Ion-Exchanged Zeolite for the Protection of Galvanized Steel (아연도금강판의 방식을 위한 새로운 방청안료인 이온 교환된 제올라이트의 방청 성능)

  • Kim, Jung-Teag;Jeong, Ho-Su;Ryu, Sang-Su;Lee, Gun-Dae;Park, Jong-Myung
    • Korean Chemical Engineering Research
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    • v.49 no.6
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    • pp.745-751
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    • 2011
  • In this study, zinc or cerium exchanged zeolite was introduced to develop a novel anti-corrosion pigment. The primer paint was made using them and was coated on galvanized(GI) steel. The anti-corrosion performance was measured using electrochemical impedance spectroscopy(EIS). And scanning vibrating electrode technique(SVET) was employed to observe the cut-edge corrosion process of the coated GI steel. From EIS and SVET results, it could be confirmed that Ce ion-exchanged zeolite showed the anti-corrosion performance higher than Shieldex C303 and Zn ionexchanged zeolite. Finally, it was found that metal ion-exchanged zeolite may provide new possibility as the smart cathodic corrosion inhibitor delivery systems on galvanized steels.

Rapid Corrosion Test for Concrete Reinforcing Steels (부식 촉진실험에 의한 철근방식 연구)

  • 윤강훈;이상국;정영수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.671-675
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    • 2000
  • The purpose of this research is to evaluate the performance of various kind anticorrosives which is developed to enhance the capacity of anticorrosives in several conditions of salty reaction, and evaluate corroded state according to various amounts of chloridized material. Beside, to exam Zincspray for Cathodic Protection System evaluation.

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Electrochemical Evaluation of Corrosion Properties of Aluminum Alloy as a Sacrificial Anode for Offshore Structure Protection (해양구조물의 방식을 위한 알루미늄 합금의 희생양극적 부식 특성의 전기화학적 평가)

  • Rhee, Jin-Ho;Lee, Jae-Ho
    • Journal of the Korean institute of surface engineering
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    • v.48 no.2
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    • pp.68-72
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    • 2015
  • The corrosion behavior of metals and alloys for the safety of offshore structures in seawater was investigated for the application of sacrificial anodes. The experiments were focused on the polarization behaviors and the surface morphology of each metal after experiments. Pure Zn, pure Al (Al1050), Al alloys (Al5052, Al6061), Mg alloys (AZ31, AZ91D) and steel (SCM440) were assessed in 3.5% sodium chloride solution by means of potentiodynamic polarization to verify the galvanic corrosion potential ($E_{couple}$). Potentiostat plots were plotted to compare the surface and corrosion current density ($i_{couple}$) of metals as sacrificial anodes in seawater to protect steel alloy as a cathode. Al alloys showed the best performance as a sacrificial anode, on the other hand, Mg alloys showed overprotection behavior. The surface morphologies of sacrificial anodes were observed by FESEM and compared.

Corrosion Performance of Al and Zn Coatings Deposited by Arc Thermal Spray Process in 3.5 wt.% NaCl-Contaminated Concrete Pore Solution (3.5wt.% NaCl로 오염된 콘크리트 기공 용액에서 아크 용사 공정에 의해 부착된 Al 및 Zn 코팅의 부식 성능)

  • Singh, Jitendra Kumar;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.59-60
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    • 2023
  • The corrosion of steel rebar embedded in the coastal areas is corroding once the chloride ions ingress through the pores of the concrete. Therefore, in the present study, a 100 ㎛ thick Al and Zn coating was deposited by an arc thermal spray process onto the steel. The corrosion studies of these deposited coatings were assessed in 3.5 wt.% NaCl contaminated concrete pore (CP) solution with immersion periods. The results show that the Al coating is more corrosion resistance compared to the Zn coating attributed to the formation of gibbsite (γ-Al(OH)3) whereas Zn coating exhibits Zn(OH)2 onto the coating surface as passive layer. The Zn(OH)2 is readily soluble in an alkaline solution. Alternatively, γ-Al(OH)3 on the Al coating surface is less solubility in the alkaline pH, which further provides barrier protection against corrosion.

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Sustainable Development of Palm Oil: Synthesis and Electrochemical Performance of Corrosion Inhibitors

  • Porcayo-Calderon, J.;Rivera-Munoz, E.M.;Peza-Ledesma, C.;Casales-Diaz, M.;de la Escalera, L.M. Martinez;Canto, J.;Martinez-Gomez, L.
    • Journal of Electrochemical Science and Technology
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    • v.8 no.2
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    • pp.133-145
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    • 2017
  • Palm oil production is among the highest worldwide, and it has been mainly used in the food industry and other commodities. Currently, a lot of palm oil production has been destined for the synthesis of biodiesel; however, its use in applications other than the food industry has been questioned. Thereby for a sustainable development, in this paper the use of palm oil of low quality for corrosion inhibitors synthesis is proposed. The performance of the synthesized inhibitors was evaluated by using electrochemical techniques such as open circuit potential measurements, linear polarization resistance and electrochemical impedance spectroscopy. The results indicate that the fatty amides from palm oil are excellent corrosion inhibitors with protection efficiencies greater than 98%. Fatty amides molecules act as cathodic inhibitors decreasing the anodic dissolution of iron. When fatty amides are added, a rapid decrease in the corrosion rate occurs due to the rapid formation of a molecular film onto carbon steel surface. During the adsorption process of the inhibitor a self-organization of the hydrocarbon chains takes place forming a tightly packed hydrophobic film. These results demonstrate that the use of palm oil for the production of green inhibitors promises to be an excellent alternative for a sustainable use of the palm oil production.

Weathering Performance Evaluation of Duplex Coating Systems of Thermal Spraying and Painting using Corrosion Test (부식실험에 의한 금속용사와 도장의 복합피복방식법의 내후성능평가)

  • Kim, In Tae;Kim, Ho Seob;Kien, Dao Duy;Jun, Je Hyeong;Ahn, Jin Hee
    • Journal of Korean Society of Steel Construction
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    • v.28 no.2
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    • pp.97-108
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    • 2016
  • Thermally sprayed metals or organic coatings is often used in corrosion protection of steel structures. Duplex coating systems of thermally sprayed metal in combination with organic coating are selected as a new generic type of coatings on steel structures under the highly corrosive environments. In this study, three types of corrosion tests were carried out on four types of thermal sprayed specimens with sealing: zinc, zinc-15%aluminum alloy, aluminum and aluminum-5%magnesium alloy, four types of duplex coated specimens; thermally sprayed metals in combination with paint of acrylic urethane, and painted specimens. NORSOK M-501, Wet/dry cyclic seawater tests and outdoor exposure tests of nine types of specimens were conducted. From the corrosion test results, weathering performance of them were presented.

A Study on the Standardization of Performance Test Method for Cathodic Protection System in Korea (국내 전기방식 시스템의 성능평가를 위한 시험 방법에 대한 표준화 연구)

  • Bae, Jeong-Hyo;Ha, Tae-Hyun;Lee, Hyun-Goo;Kim, Dae-Kyeong;Lee, Ji-In;Kim, Suk-Won
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.644-647
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    • 2002
  • Generally. the owners of the facilities adopt CP(Cathodic Protection) Systems to protect the corrosion accidents previously. The developed countries have secured the standard of CP systems through the various researches and consolidation of the rules. So in the first stage, I had been studied the international standards: JSCE, NACE Standard. ASTM, DNV, Australian Standard etc. and standardized the CP systems about items, performance. specifications and so on. In this thesis, I have been studying the results of standardization of performance test methods of CP system to apply in Korea.

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