• Title/Summary/Keyword: corrosion area

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Investigations on Corrosion Environment of Buried Water Pipelines in Seoul Area (서울지역 매설 상수배관 부식환경 조사)

  • 유중권;전경수;고영태;박경완;조용범;이선엽;조성호
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 1998.05a
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    • pp.4-4
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    • 1998
  • 서울 및 서울 인근 주민들의 식수 공급을 위하여 1978년에 건설된 매설 상수배관은 전기방식 조처없이 콜탈에나벨만으로 피복된채 지하철 및 각종 전기설비가 복잡하게 산재된 서울지역에서 근 20년 유지되고 있다. 따라서 이 배관에 대한 부식 상태를 파악하는 것이 배관의 안전성 확보 및 대책수립, 배관수명의 연장, 중단없는 상수공급 동의 차원에서 매우 중요하다. 이 조사의 목적은 건설후 20년이 경과하여 노후된 매설 상수배관에 대한 기본적인 부식환경 및 피복 상태를 조사하여, 부식상태를 진단하고 향후 대책을 세우기 위한 기초 자료를 확보하는 것이다. 조사의 대상은 1978년에 건설된 서울지역 매설 상수배관 103 Km이었으며, 주요 조사 내용은 토양의 pH, 토양비저항과 같은 기초적인 부식환경조사, 전 배관에 대한 부식전위측정, 부식환경 조사로부터 판정된 부식 우려구간을 대상으로 피복손상부 탐측 및 시험굴착, 그리고 상기 조사의 결과를 검토하는 것이다. 조사 결과, 기본적인 부식환경 변수로 예상되던 토양의 전기비저항, 습도, pH는 부 식전위 및 토양종류와 상관관계를 보이지 않았으며, 상수배관 주변의 토양비저항은 대부분 8,000 ~ 10,000 ${\Omega}{\cdot}cm$, 토양 pH는 대부분 5와 6사이에 집중되었다. 전체적으로 볼 때 매설 상수배관은 예상보다 양호한 배관 상태를 유지하고 있다고 판단되나, 일부 간섭구간은 방식보완이 필요한 것으로 조사되었다. 즉 일부 간섭에 의한 미방식 지역은 배류기나 희생양극 설치와 같은 조속한 방식보완 조치가 필요하며, 과방식이 우려되는 곳은 강제배류기의 출력을 크게 낮추는 것이 필요하다. 이때 부식전위가 크게 올라가는 지점이 있으면 부근 가까운 지하철 레일과 선택배류기로 연결하는 것이 바람직하다.

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Evaluation of Risk Factors to Detect Anomaly in Water Supply Networks Based on the PROMETHEE and ANP (상수도관망의 이상징후 판정을 위한 위험요소 평가 - PROMETHEE와 ANP 기법 중심으로)

  • Hong, Sung-Jun;Lee, Yong-Dae;Kim, Sheung-Kown;Kim, Joong-Hoon
    • Journal of Korea Water Resources Association
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    • v.39 no.1 s.162
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    • pp.35-46
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    • 2006
  • In this study, we proposed a layout of the integrated decision support system in order to prevent the contamination and to manage risk in water supply networks for safe and smooth water supply. We evaluated the priority of risk factors to detect anomaly in water supply networks using PROMETHEE and ANP techniques, which are applied to various Multi-Criteria Decision Making area in Europe and America. To develop the model, we selected pH, residual chlorine concentration, discharge, hydraulic pressure, electrical conductivity, turbidity, block leakage and water temperature as the key data item. We also chose pipe corrosion, pipe burst and water pollution in pipe as the criteria and then we present the results of PROMETHEE and ANP analysis. The evaluation results of the priority of risk factors in water supply networks will provide basic data to establish a contingency plan for accidents so that we can establish the specific emergency response procedures.

Feasibility Study on the Utilization of EMAT Technology for In-line Inspection of Gas Pipeline

  • Cho, Sung-Ho;Yoo, Hui-Ryong;Rho, Yong-Woo;Kim, Hak-Joon;Kim, Dae-Kwang;Song, Sung-Jin;Park, Gwan-Soo
    • Journal of Magnetics
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    • v.16 no.1
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    • pp.36-41
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    • 2011
  • If gas is leaking out of gas pipelines, it could cause a huge explosion. Accordingly, it is important to ensure the integrity of gas pipelines. Traditionally, over the years, gas-operating companies have used the ILI system, which is based on axial magnetic flux leakage (MFL), to inspect the gas pipelines. Relatively, there is a low probability of detection (POD) for the axial defects with the axial MFL-based ILI. To prevent the buried pipeline from corrosion, it requires a protective coating. In addition to the potential damage to the coating by environmental factors and external forces, there could be defects on the damaged coating area. Thus, it is essential that nondestructive evaluation methods for detecting axial defects (axial cracks, axial groove) and damaged coating be developed. In this study, an electromagnetic acoustic transducer (EMAT) sensor was designed and fabricated for detecting axial defects and coating disbondment. In order to validate the performances of the developed EMAT sensor, experiments were performed with specimens from axial cracks, axial grooves, and coating disbondment. The experimental results showed that the developed EMAT sensor could detect not only the axial cracks (minimum 5% depth of wall thickness) and axial grooves (minimum 10% depth of wall thickness), but also the coating disbondment.

Effects of the Changes in Flow Pattern on Convective Heat Transfer in the Vicinity of Pipe Elbow (유동형태 변화가 배관 곡관부 대류열전달에 미치는 영향)

  • Song, Seung-Hyun;Yoo, Hoseon
    • Plant Journal
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    • v.15 no.1
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    • pp.25-30
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    • 2019
  • In this study, by varying flow patterns, which is one of the hydraulic factors of FAC, a strategy to reduce pipe wall thinning by mass transfer has been investigated. A similarity between heat transfer and mass transfer was verified via theoretical analysis, and local convective heat transfer coefficients were analyzed using a commercial numerical analysis program. When ribs were installed inside and outside of the internal surface in the straight section of the pipe, the maximum local heat transfer coefficient was shown to decrease substantially by up to 24.9% compared to the basic flow depending on the position and shape of ribs. If a guide vein was inserted in the pipe elbow, the maximum local heat transfer coefficient decreased by up to 26.7% compared to the basic flow depending on the internal surface area of the pipe by the guide vein.

A Study on the Cause and Improvement Plans of Construction Monitoring Sensors Decline in Durability (건설 계측센서의 내구연한 저하원인 및 개선방안 연구)

  • Woo, Jong-Tae
    • Journal of the Society of Disaster Information
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    • v.15 no.1
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    • pp.28-38
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    • 2019
  • Purpose: The purpose of this study is to contribute to improvement of measurement management level of construction structure and technology development of monitoring sensor by presenting the detailed causes and improvement plans of construction monitoring sensor's decline in durability. Method: The causes and improvement plans of the durability degradation of the construction monitoring sensor were divided into the construction field and the electric, electronic field. The detailed status was reviewed. Results: In the field of construction, approval and inspection, inspection and testing, verification and calibration, and minimization of loss and damage ratio were reviewed. In the field of electric and electronics, sensor package and sealing, disconnection of stress concentration area, damage caused by lightning and corrosion were reviewed. Conclusion: It is expected that the durability of monitoring sensors applied to the construction site will become longer than the present status based on the study that analyzed causes and improvement plans of construction monitoring sensor's decline in durability in the field of construction and electric, electronic devices.

Bridge Inspection and condition assessment using Unmanned Aerial Vehicles (UAVs): Major challenges and solutions from a practical perspective

  • Jung, Hyung-Jo;Lee, Jin-Hwan;Yoon, Sungsik;Kim, In-Ho
    • Smart Structures and Systems
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    • v.24 no.5
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    • pp.669-681
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    • 2019
  • Bridge collapses may deliver a huge impact on our society in a very negative way. Out of many reasons why bridges collapse, poor maintenance is becoming a main contributing factor to many recent collapses. Furthermore, the aging of bridges is able to make the situation much worse. In order to prevent this unwanted event, it is indispensable to conduct continuous bridge monitoring and timely maintenance. Visual inspection is the most widely used method, but it is heavily dependent on the experience of the inspectors. It is also time-consuming, labor-intensive, costly, disruptive, and even unsafe for the inspectors. In order to address its limitations, in recent years increasing interests have been paid to the use of unmanned aerial vehicles (UAVs), which is expected to make the inspection process safer, faster and more cost-effective. In addition, it can cover the area where it is too hard to reach by inspectors. However, this strategy is still in a primitive stage because there are many things to be addressed for real implementation. In this paper, a typical procedure of bridge inspection using UAVs consisting of three phases (i.e., pre-inspection, inspection, and post-inspection phases) and the detailed tasks by phase are described. Also, three major challenges, which are related to a UAV's flight, image data acquisition, and damage identification, respectively, are identified from a practical perspective (e.g., localization of a UAV under the bridge, high-quality image capture, etc.) and their possible solutions are discussed by examining recently developed or currently developing techniques such as the graph-based localization algorithm, and the image quality assessment and enhancement strategy. In particular, deep learning based algorithms such as R-CNN and Mask R-CNN for classifying, localizing and quantifying several damage types (e.g., cracks, corrosion, spalling, efflorescence, etc.) in an automatic manner are discussed. This strategy is based on a huge amount of image data obtained from unmanned inspection equipment consisting of the UAV and imaging devices (vision and IR cameras).

Prototyping-based Design Process Integrated with Digital-Twin: A Fundamental Study (디지털 트윈 개념을 적용한 프로토타이핑 기반 디자인 프로세스: 기초연구)

  • Kim, Jin-Wooung;Kim, Sung-Ah
    • Journal of KIBIM
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    • v.9 no.4
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    • pp.51-61
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    • 2019
  • In the general manufacturing sector, prototyping used to reduce the risks that can arise with new conceptual products. However, in AEC area, it does not mass-produce a building, so the prototype itself becomes a building. Therefore, it is challenging to have prototyping of the same scale as the real thing, and the prototyping process in architecture is very inefficient. The prototyping process in the design stage typically assumes making a scaled model, partial model, or digital model. However, it is difficult for these models to correspond to the actual building and the environment of time and space such as scale, material, environment, load, physical properties and deformation, corrosion, etc., unlike the actual building. When using the digital twin concept in the prototyping process, it is possible to measure performance from the design stage to the operation stage. The digital twin was found by a method for monitoring based on physical twins and real-time linkage in the operation stage. Therefore, if the digital twin concept is applied at the design stage, it is possible to predict performance using not only current performance but also history information using real-time information. In order to apply the digital twin concept to the prototyping design process, we analyze the theoretical considerations and the prototyping design process of the digital twin, analyze the cases and research results where the prototyping design was applied, Provide an applied prototyping design process. The proposed process is tested through a pilot project and analyzed for potential use.

Evaluation on De-Icing Salts Laden Environment of Road in Seoul (제설제에 노출된 서울시내 도로 시설물의 열화 환경 분석)

  • Yoon, In-Seok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.1
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    • pp.1-9
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    • 2022
  • De -icing salts have been used commonly in areas where snow or ice is a seasonal safety hazard for roadway, however, the salts is one of main causes on serious deterioration of road infrastructures in crowded urban city like Seoul. In order to establish maintenance strategy of road infrastructures under de-icing salts laden environment, it is necessary to examine environmental characteristics and its response to the existing facilities. The purpose of this study is to evaluate the deterioration environment of road infrastructures. Additional purpose is to develop a design model and details for durability design of infrastructures under de-icing salts laden environment, considering mainly a build-up rate of surface chlorides. Concentration of external chloride solution and surface chloride content were calculated at the level of average de-icing salts for 5 years, ratio of auxiliary road of 17.5 to 30%, and effective exposure area to snow 50 to 80%. The chloride build-up rate was 0.073 ~ 0.077% / year and the maximum surface chloride content was calculated to be 2.2 ~ 2.31% by concrete wt. This study is expected to be used for establishing integrated strategy of road infrastructures, such as predicting chloride profiles or degree of chemical corrosion to exposure concrete.

A Study on Crystalline Structural Variations of the Rigid Spherical-Tip scratch on the Surface of α-Titanium substrates via Molecular Dynamics Simulations (α-티타늄 평판표면에서 강체 구형팁의 스크래치로 인한 내부 결정구조 특성 변화에 대한 연구)

  • Yeri Jung;Jin Ho Kim;Taeil Yi
    • Tribology and Lubricants
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    • v.39 no.5
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    • pp.167-172
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    • 2023
  • Titanium alloys are widely recognized among engineering materials owing to their impressive mechanical properties, including high strength-to-weight ratios, fracture toughness, resistance to fatigue, and corrosion resistance. Consequently, applications involving titanium alloys are more susceptible to damage from unforeseen events, such as scratches. Nevertheless, the impact of microscopic damage remains an area that requires further investigation. This study delves into the microscopic wear behavior of α-titanium crystal structures when subjected to linear scratch-induced damage conditions, utilizing molecular dynamics simulations as the primary methodology. The configuration of crystal lattice structures plays a crucial role in influencing material properties such as slip, which pertains to the movement of dislocations within the crystal structure. The molecular dynamics technique surpasses the constraints of observing microscopic phenomena over brief intervals, such as sub-nano- or pico-second intervals. First, we demonstrate the localized transformation of lattice structures at the end of initialization, indentation, and wear processes. In addition, we obtain the exerted force on a rigid sphere during scratching under linear movement. Furthermore, we investigate the effect of the relaxation period between indentation and scratch deformation. Finally, we conduct a comparison study of nanoindentation between crystal and amorphous Ti substrates. Thus, this study reveals the underlying physics of the microscopic transformation of the α-titanium crystal structure under wear-like accidental events.

Effects of PEG addition as an additive for electroplating of Cu at high current density (고전류밀도 전해도금 공정에서 PEG 첨가 효과)

  • Byeoung-Jae Kang;Jun-Seo Yoon;Jong-Jae Park;Tae-Gyu Woo;Il-Song Park
    • Journal of Surface Science and Engineering
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    • v.57 no.4
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    • pp.274-284
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    • 2024
  • In this study, copper foil was electroplated under high current density conditions. We used Polyethylene Glycol (PEG), known for its thermal stability and low decomposition rate, as an inhibitor to form a stable and smooth copper layer on the titanium cathode. The electrolyte was composed of 50 g/L CuSO4 and 100 g/L H2SO4, MPSA as an accelerator, JGB as a leveler, and PEG as a suppressor, and HCl was added as chloride ions for improving plating efficiency. The copper foil electroplated in the electrolyte added PEG which induced to inhibit the growth of rough crystals. As a result, the surface roughness value was reduced, and a uniform surface was formed over a large area. Moreover, the addition of PEG led to priority growth to the (111) plane and the formation of polygonal crystals through horizontal and vertical growth of crystals onto the cathode. In addition, the grains became fine when more than 30 ppm of PEG was added. As the microcrystalline structure changed, mechanical and electrical properties were altered. With the addition of PEG, the tensile strength increased due to grain refinement, and the elongation was improved due to the uniform surface. However, as the amount of PEG added increased, the corrosion rate and resistivity increased due to grain refinement. Finally, it was possible to manufacture a copper foil with excellent electrical and mechanical properties and the best surface properties when electroplating was carried out under the condition of additives with Cl-20 ppm, MPSA 10 ppm, JGB 5 ppm, and PEG 10 ppm.