• 제목/요약/키워드: continuous heat treatment

검색결과 157건 처리시간 0.03초

상압 플라즈마 표면처리와 형태학적 조절에 의한 에폭시/폴리아미드/MPD 반응성 블렌드의 접착력 향상 (Improvement in Adhesion Properties of Epoxy/Polyamide/MPD Reactive Blends by means of AP Plasma Treatment and Morphological Tuning)

  • 송현우;강학수;김원호;스테판말지;김병민;최영선
    • 폴리머
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    • 제33권4호
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    • pp.284-289
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    • 2009
  • 본 연구에서는 에폭시(DGEBA)/폴리아미드/MPD 반응성 블렌드의 폴리아미드 함량에 따른 블렌드계의 형태학적 특징 및 기계적 물성에 대해 고찰하였다. 본 블렌드계의 경화거동은 DSC, 기계적 강도는 UTM, 형태학적 특징 변화는 SEM을 사용하여 관찰하였다. 에폭시와의 상용성이 우수한 폴리아미드를 선택하여 0$\sim$30 phr까지 함량을 조절 하였으며, 경화 반응을 위해 $170^{\circ}C$의 온도에서 30분간 유지하였다. 에폭시/폴리아미드/MPD 블렌드계에서 폴리아미드의 함량에 따른 경화 반응에서는 시작 온도와 최대 발열 온도가 큰 변화를 보이지 않았다. 이것은 에폭시와의 상용성이 우수한 폴리아미드에 의해 경화 반응이 거의 방해받지 않았음을 보여 준다. 대체적으로 상용성이 우수한 폴리아미드 분산상의 크기는 100-300 nm로써 매우 작았으며, 폴리아미드 함량이 20 phr일 때 폴리아미드 분산상의 경계면 구분이 어려워지고 co-continuous한 분산상이 관찰되었다. 상압 플라즈마 표면처리에 따라 표면 자유 에너지의 증가에 의해 접착력에서 약 20%의 향상 효과를 보였으며, 폴리아미드의 함량이 20 phr일 때 co-continuous한 분산상에 의해 약 50%의 접착력 향상 효과가 있었다. 이것은 시편의 표면처리와 블렌드계의 형태학적 조절을 동시에 고려하면서 구조용 접착제에서 강인성을 확보함과 동시에 우수한 접착력 향상을 기대할 수 있음을 보여 준다.

PCB 기판용 FRP 재료의 열화특성 (Degradation characteristics of the FRP material for using as a PCB substrate)

  • 박종관
    • 대한전자공학회논문지SD
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    • 제41권12호
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    • pp.1-6
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    • 2004
  • 본 연구는 PCB 기판용 FRP 재료의 열화현상을 규명하기 위하여 열 및 방전에 의한 열화를 각각 모의하여 표면에서의 화학적, 정전적 상관관계를 조사하였다. 열 처리에 따른 시료의 특성변화는 $200^{\circ}C$ 까지는 표면의 소수화로 인하여 접촉각 및 표면전위가 증가하였다. XPS에 의한 분석결과 열처리에 따라 표면측쇄상 산소기의 이탈과 탄소쇄의 불포화 이중결합의 증가로 처리시료에서는 소수성이 증가하였다. 또한 열처리로 인해 착색현상이 발생되었고, 이러한 현상은 ether기에 의해 발생된다는 것을 확인하였다. 방전 처리된 시료의 접촉각 및 표면전위는 표면에 카르복실기 라디칼을 포함하는 다량의 측쇄화가 집중적으로 발생되어 처리시간에 따라 급격한 친수화가 진행되었다.

열처리 조건에 따른 Ag-In-Sb-Te 상변화 기록 박막의 미세 조직과 반사도의 관계 (Dependence of Microstructure and Optical Properties of Ag-In-Sb-Te Phase-Change Recording Thin Firms on Annealing Heat-Treatments)

  • 서훈;박정우;최우석;김명룡
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1996년도 춘계학술대회 논문집
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    • pp.9-14
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    • 1996
  • The dependence of microstructural and optical properties of Ag-In-Sb-Te thin films on annealing heat-treatments was studied. It was found from the present work that the increase of reflectance after annealing heat-treatment is related with phase change of Ag-In-Sb-Te thin film from amorphous state to crystalline phases which involve Sb crystalline phase and AgInTe$_2$ stoichiometric phase. On the other hand, the reflectance is decreased after high temperature annealing (above 450$^{\circ}C$), due to the morphology .mange of film surface. For the purpose of practical application(erasable optical disk), we fabricated quadrilayered Ag-In-Sb-Te alloy disk, and annealed it with continuous laser beam. As result of this laser\ulcorner annealing treatment, we found that the increment of reflectance is 9.3% at 780nm wavelength. It might be considered that Ag-In-Sb-Te alloy optical disk is the big promising candidate for the erasable optical memory medium.

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ERW 용접 전후 API X70 라인파이프강의 미세조직과 기계적 특성 변화 (Effect of Electrical Resistance Welding on Microstructure and Mechanical Properties of API X70 Linepipe Steel)

  • 오동규;최예원;신승혁;정한길;곽진섭;황병철
    • 열처리공학회지
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    • 제35권4호
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    • pp.185-192
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    • 2022
  • Variations in the microstructure and mechanical properties of API X70 steel processed by piping, electrical resistance welding (ERW), and post seam annealing (PSA) are investigated in this study. In the welding zone, some elongated pearlites are formed and grains coarsening occurs due to extra heat caused by the ERW and PSA processes. After the piping, the base metal shows continuous yielding behavior and a decrease in yield and impact strengths because mobile dislocation and back stress are introduced during the piping process. On the other hand, the ERW and PSA processes additionally decreased the impact strength of welding zone at room and low temperatures because some elongated pearlites easily act as crack initiation site and coarse ferrite grains facilitate crack propagation. As a result, the fracture surface of the welding zone specimen tested at low temperature revealed mostly cleavage fracture unlike the base metal specimen.

Powder Bed Fusion 공정으로 제조한 STS 316L의 미세조직과 후속 열처리 특성 (Microstructural Analysis of STS316L Samples Manufactured by Powder Bed Fusion and Post-heat Treatments)

  • 송승윤;이동완;딘 반 꽁;김진우;이성모;주승환;김진천
    • 한국분말재료학회지
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    • 제29권1호
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    • pp.14-21
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    • 2022
  • In the powder bed fusion (PBF) process, a 3D shape is formed by the continuous stacking of very fine powder layers using computer-aided design (CAD) modeling data, following which laser irradiation can be used to fuse the layers forming the desired product. In this method, the main process parameters for manufacturing the desired 3D products are laser power, laser speed, powder form, powder size, laminated thickness, and laser diameter. Stainless steel (STS) 316L exhibits excellent strength at high temperatures, and is also corrosion resistant. Due to this, it is widely used in various additive manufacturing processes, and in the production of corrosion-resistant components with complicated shapes. In this study, rectangular specimens have been manufactured using STS 316L powder via the PBF process. Further, the effect of heat treatment at 800 ℃ on the microstructure and hardness has been investigated.

The Extraction of Co-PET from Non-Woven Fabrics of Nylon/Co-PET Sea-island Type Composite Microfiber

  • Park, Myung-Soo;Yoon, Jong-Ho;Cho, Dae-Hyun
    • 한국의류산업학회지
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    • 제3권5호
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    • pp.466-472
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    • 2001
  • To find a suitable condition in this process examined, we investigated the main control factors, such as, the NaOH concentrations, such as, the NaOH concentrations, the heat treating times, and the heating temperatures. The resulting mechanical properties of the fabrics also studied. The samples used were Nylon/Co-PET sea-island type composite microfiber (Co-PET content: 35%) non-woven fabric. The conclusions obtained were as follows. 1. For the complete extraction of Co-PET from the sample non-woven fabric in the dry hot air process, $160^{\circ}C$ of air temperature, 15 min. of treatment time, and around 30% of NaOH concentration were required. On the other hand, in the wet hot air process, $140^{\circ}C$ of air temperature, 3.5 min. of treatment time, and around 30% of NaOH concentration were required. 2. The mechanical properties of the continuous processed samples showed that the WT, B, and WC increased with increasing the weight reduction ratio. However, the G, decreased with increasing the weight loss ratio. Note that, particularly in B, it increased drastically when the weight deduction ratios exceeded 30%. 3. As increasing the wet hot air temperature from 130 to $140^{\circ}C$, B appeared to increase, however, WT, G, and WC appeared to decrease. 4. The best condition found in this continuous process to extract Co-PET is the wet hot air temperature of 140, NaOH concentration of 28% or above, and the treatment time 2-4 min.

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고강도${\cdot}$고인성의 알루미늄 연속 주조기용 롤쉘 개발 (Development of Roll Shell for Aluminium Continuous Casters of High Strength and High Toughness)

  • 김병훈;박영철;김정태;이우동
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.216-222
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    • 2004
  • The caster roll shells have the good thermal conductivity and the low thermal expansion and have to exhibit high enough strength and good ductility at temperature up to $600^{\circ}C$. Thermal stress in particular is very high due to the contact with the liquid aluminium. The main stresses are of thermal origin, which bring a plastic fatigue on surface. This paper will represent one survey about the investigation of the failure of roll shells for continuous casters and an analysis using the simulation of the temperature distribution and the state of stress during hot rolling. Moreover, there will be a discussion on the roll shell of Mod. HAR 5 which is developed by heat treatment process. Mod. HAR 5 has advantages of high strength, high toughness and increased thermal stress resistance while maintaining the same productivity as the conventional roll.

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구리봉의 연속주조금형에 사용된 아세틸렌 화염 도형의 최적화 (Optimization of Mold Coating Condition with Acetylene Soot in Continuous Casting of Copper Rod)

  • 김재욱;김영태;오규환;나형용
    • 한국주조공학회지
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    • 제16권2호
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    • pp.158-164
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    • 1996
  • In copper continuous casting, the soot, which is the incomplete pyrolitic product of acetylene, has been used as a mold coat. In this work, under constant acetylene pressure, the characteristics of soot and the optimum condition of sooting were investigated with different acetylene and oxygen flow rate. The soot particles deposited on the mold surface had mainly spherical shape and their sizes were about 20nm. After reaction with melt, their shapes were changed into polygonal type due to the graphitization. With increasing oxygen flow rate up to $0.6{\ell}/min$, the amount of residues of soot after heat treatment were kept nearly constant. But the amount of residues increased rapidly with further increasing oxygen flow rate. Degree of graphitization was maximum at $0.4{\ell}/min$ and $5{\ell}/min$ of oxygen and acetylene flow rate, respectively.

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Synthesis and Characterization of Cathode Materials for the Lithium Secondary Batteries by Spray Drying Method

  • Oh, Si-Hyoung;Jeong, Woon-Tae;Cho, Won-Il;Cho, Byung-Won
    • 전기화학회지
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    • 제8권1호
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    • pp.42-46
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    • 2005
  • It has been known that the synthesis of the cathode materials for the lithium rechargeable batteries by the sol-gel process has many advantages over the conventional solid-state method. It has been, however, a continuing issue that new additional steps should be introduced to commercialize this process. In this work, spray drying was introduced to the existing sol-gel process as a continuous mass production method of the pre-heat treatment precursor materials. The precursors of $LiCoO_2$ and $LiNi_{0.8}Co_{0.2}O_2$ were continuously produced through spray drying from the solution containing stoichiometric amount of lithium, cobalt, and nickel sources as well as a chelating agent. The process variables, such as pH of the starting solution, spray drying conditions, and calcination conditions were optimized. The XRD pattern for the synthesized material indicated a good crystallinity with a layered structure.

고장력 소재로 롤-포밍 공법에 의한 자동차 도어 사이드 임팩트 빔 개발 (Development of Vehicle Door Side Impact Beam with High Tensile Steel using Roll Forming Process)

  • 손희진;김성육;오범석;김기선
    • 한국기계가공학회지
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    • 제11권6호
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    • pp.82-87
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    • 2012
  • The purpose of this study is to produce a side impact beam with high tensile steel using a roll forming process. The door side impact beam plays an important roll in a car because it protects passengers from external crash. The roll forming process is a continuous bending process wherein a long metal sheet is bended as it continuously passes several rolls. The characteristic of this study is that an impact beam is produced by a continuous process using a ultra high strength steel without a hardening heat treatment. A model was determined by analysing plasticity of a cross section shape considering high strength. Design parameters of the impact beam was determined by crash-analysing the model. Workpiece products were manufactured by designing dies for roll forming and setting them up in a following process line. Results of a bending test and a FEM analysis was considered and reviewed.