• Tribology and Lubricants
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• v.29 no.6
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• pp.353-359
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• 2013

The rollers and/or races in cylindrical and tapered roller bearings should be profiled to relieve high edge stress concentrations caused by their finite lengths and misalignment. In this study, a numerical analysis was performed to investigate the elastohydrodynamic lubrication (EHL) of a Lundberg profile-type cylindrical roller. A finite difference method with fully nonuniform grids and the Newton-Raphson method were used to present detailed EHL pressure distributions and film shapes, as well as the variations in the minimum and central film thicknesses with the profile modification coefficient. In the Lundberg profile, the maximum pressure and minimum film thickness always occurred near the edges. Proper modification of the Lundberg profile considerably increased the minimum film thickness.

• Journal of Power System Engineering
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• v.15 no.4
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• pp.48-53
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• 2011

Upon reviewing recent trends for robots, it can be seen that robots are gradually being miniaturized. However, most commercially available speed reducers have limitations in terms of structure and vibration when applied to small robots. In this respect, a tooth profile manufactured using thin plates was designed using balls and data analyzed related to numerical and FEM analysis. The speed reducer was manufactured to check their performance. The manufactured thin plate type speed reducer imposes less compressive stress on its tooth profile and balls, which can greatly increase feasibility.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.422-427
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• 2000

Gear design carried in former type determined a few variables like module, pressure angle, helix angle. After investigating repeatedly results obtained through stress analysis and making a determination an optimal shape, but its design process was not only complex but also difficult to get a precise profile curve from operating by hand. In this study, rotating shape of gear profile curves were generated automatically with standard spur gear, equivalent helical gear, shifted gear & pinion by using developed program which is Auto_LISP language supported in Auto-CAD. Output tooth profile by using CAE program is applied as Preprocessor for stress analysis in each contact points. This program which can be determined rapidly an optimal shape of gear will be successfully supported for Small & Medium companies designing and manufacturing gears by using Auto-CAD.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.17 no.11
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• pp.1035-1042
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• 2005

In the present study, the principle of minimum energy is employed to configure the shape of rivulet flowing down an inclined surface. The profile of laminar rivulet is determined by numerical integration. The maximum center thickness, which corresponds to the minimum thickness of falling film, is found to exist regardless of liquid flow rate and is compared with the analytical and experimental data. At small liquid flow rate the center thickness of rivulet and its width increase almost linearly with flow rate. Once the center thickness of rivulet becomes very close to its maximum value, its growth rate retards abruptly. However the width of rivulet increases proportionally to the liquid flow rate and most part of its free surface is as flat as that of stable film. The growth rate of rivulet thickness with respect to liquid flow rate becomes larger at bigger contact angle. The width of rivulet increases rapidly with its flow rate especially at small contact angle, As the liquid-vapor interfacial shear stress increases, the center thickness of rivulet decreases with its flow rate, which is remarkable at small contact angle. However the effect of interfacial shear stress on the width of rivulet is almost negligible.

• Structural Engineering and Mechanics
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• v.69 no.6
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• pp.693-698
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• 2019

In this study, the problem of axisymmetric deformation of prestressed $F{\ddot{o}}ppl-Hencky$ membrane under constrained deflecting was analytically solved and its closed-form solution was presented. The small-rotation-angle assumption usually adopted in membrane problems was given up, and the initial stress in membrane was taken into account. Consequently, this closed-form solution has higher calculation accuracy and can be applied for a wider range in comparison with the existing approximate solution. The presented numerical examples demonstrate the validity of the closed-form solution, and show the errors of the contact radius, profile and radial stress of membrane in the existing approximate solution brought by the small-rotation-angle assumption. Moreover, the influence of the initial stress on the contact radius is also discussed based on the numerical examples.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.11
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• pp.2436-2441
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• 2002

Finite element technique considering adhesive forces is proposed and applied to analyze the behavior of elastic hemispherical asperity adhesively contacting the plane surface of semi -infinite rigid body. It is demonstrated that the finite element model simulates interfacial phenomena such as jump -to-contact and adhesion hysteresis that cannot be simulated with the currently available adhesive contact continuum models. This simulation aiso provides valuable information on contact pressure, contact region and stress distributions. This technique is anticipated to be utilized in designing a low-adhesion surface profile for MEMS/NEMS applications since various contact geometries can be analyzed with this technique.

• Tribology and Lubricants
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• v.30 no.2
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• pp.86-91
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• 2014

This paper presents a design procedure for a face gear and pinion used in a handpiece with a $160^{\circ}\acute{y}$ contra angle and 1:2 gear ratio. Based on the geometric theory of gearing, the tooth profile of the face gear and pinion is developed. To analyze the contact pressure, the gear profile should be determined before calculating the stress between the two gears. The concept of calculating the face gear profile is that it can be generated by the coordinate transformation of the shaper profiles, which have involute curves, using a simulation method from the gear manufacturing process.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2017.04a
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• pp.17-17
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• 2017

In electric agricultural machine the gearhead is needed to convert the high speed low torque rotation motion generated by DC motor to lower speed high torque motion used by the vehicle. The gearhead consist of several spur gears works as reduction gears. Spur gear have straight tooth and are parallel to the axis of the wheel. Spur gears are the most easily visualized gears that transmit motion between two parallel shafts and easy to produce. The modeling and simulation of spur gears in DC motor gearhead is important to predict the actual motion behavior. A pair of spur gear tooth in action is generally subjected to two types of cyclic stress: contact stress and bending stress including bending fatigue. The stress may not attain their maximum values at the same point of contact fatigue. These types of failure can be minimized by analysis of the problem during the design stage and creating proper tooth surface profile with proper manufacturing methods. To improve its life expectation in this study modal and stress analysis of gearhead is simulated using ansys work bench software based on finite element method (FEM). The modal analysis was done to understand gearhead deformation behaviour when vibration occurs. FEM static stress analysis is also simulated on gearhead to simulate the gear teeth bending stress and contact stress behavior. This methodology serves as an approach for gearhead design evaluation, and the study of gear stress behavior in DC motor gearhead which is needed in the small workshop scale industries.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.2
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• pp.109-117
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• 2014

This paper reports a method to modify the gear tooth profile of a wind turbine gearbox to reduce the noise caused by the impact of the gear teeth. The major causes of tooth impact are the elastic deformation of the gear teeth, shafts, and case of the gearbox under loading, and the fabrication tolerances in gear manufacturing. In this study, the tooth profile was modified considering the elastic deformation of the gear tooth and the tooth lead modification to compensate for tooth interference in the lead direction as a result of shaft deformations. The method was applied to the gearbox of a 2.5MW wind turbine, and the transmission error was characterized before and after modifying the gear teeth. For the modified gear teeth, the transmission error (67.6%) was lower by 17.8%. Additionally, the gear contact stress was reduced by 6.3%, to 22.3%.

• Transactions of the Korean Society of Mechanical Engineers
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• v.11 no.2
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• pp.296-303
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• 1987

The composite gear which is composed of involute curve and circular arc has been studied. In the vicinity of pitch point, its profile is an involute curve, and in the dedenum, a circular arc. The curve in the dedendum is generated by the circular arc of the mating gear. Though the available range between minimum and maximum radius of circular arc can be given by existing tooth profile equation, there was no formulation which relates design parameters to the desired radius. It is attempted to get the formula for the radius of circular arc as a function of design parameters, such as unwounded angle, number of teeth, module, and pressure angle. The radius of circular arc, the chordal tooth thickness at working root circle, nominal bending stress, Hertz stress and contact ratio obtained from derived formula are compared with those of the existing design criteria. And these are compared with those of involute gear.