• Title/Summary/Keyword: contact effect

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Non-Contact Damage Detection of Rotating Shafts by Using the Magnetostrictive Effect (마그네토스트릭션 효과를 이용한 회전축의 비접촉 결함진단)

  • Kim, Yun-Yeong;Han, Sun-U;Lee, Ho-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1599-1607
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    • 2002
  • The purpose of this work is to suggest a new non-contact damage detection method for rotating ferromagnetic shafts. The presence and the location of a damage in rotating shafts are assessed by means of longitudinal elastic waves propagating along the shafts. These waves are measured by non-contact magnetostrictive sensors consisting of a coil and bias magnets. This paper shows the effectiveness of the sensors in the damage detection of rotating shafts. Several issues occurring in the application of the sensors to rotating shafts are carefully investigated.

Effect of Composition and Microstructure of Si$_3$N$_4$ Ball OH Rolling fatigue Life under Boundary Lubrication (경제윤활하에서 질화규소몰의 미세구조 및 조성이 구름피로수명에 미치는 영향)

  • 최인혁;송복한;신동우
    • Tribology and Lubricants
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    • v.16 no.6
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    • pp.477-483
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    • 2000
  • Rolling contact fatigue (RCF) tests were performed for two kinds of commercial silicon nitride balls using 4-Ball rolling contact fatigue life tester under EHL condition (Λ=8.9) and boundary lubrication condition (Λ=0.2). All the test balls were finished up to the dimensional accuracy of Grade 5 defined in KS B 2001 (Steel Balls for Ball Bearings) with a size of 8.731 mm. RCF tests were then conducted under the initial theoretical maximum contact stress 6.63 GPa and the spindle speed 10,000 rpm. All the test balls were not failed until 3.75 $\times$ 107 contact cycles and wear tracks of test balls were not conspicuous under EHL condition (Λ= 8.9). In the operations of low lambda regime (Λ= 0.2), all the test balls were surface damaged and high rolling wear resistance was achievable in fully densified using MgO 1 wt% and HIPed balls. Rolling wear of silicon nitride balls under boundary lubrication condition depend mainly on grain size and intergranular phase content of silicon nitride balls.

Analysis of rolling contact fatigue of shotpeened ball bearing by X-ray diffraction (X선회절에 의한 SHOTPEENING처리 구름베어링의 구름접촉피로해석)

  • 이한영;이동엽
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.10a
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    • pp.207-212
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    • 1996
  • The shotpeening treatment were conducted for improving the strength of rolling contact fatigue of machine element like a gear. This paper was undertaken to analyze the influence of shotpeening treatment for inner race of ball bearing on the roiling contact fatigue. Shotpeening treatment were applied to the full hardened and the carbonitrided bearing. And the rolling contact fatigue life test and X-ray diffraction test were carried out. The results of this study showed that the fatigue life of ball bearing in the clean and the contaminated oil could be improved by shotpeening treatment. This effect was found to be more pronounced to the full hardened bearing.

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Effect of the Friction Characteristics of Sliding Contacts on Electrical Signal Transmission

  • Jang, Ho;Park, Hyung Kyu
    • KSTLE International Journal
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    • v.2 no.1
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    • pp.22-28
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    • 2001
  • A resin bonded copper-graphite brush was investigated to evaluate the characteristics electrical signal transmission through a sliding contact as a function of the relative amount of graphite and copper in the brush. Particular attention was given to the correlation between electrical signal fluctuation and tribological properties in an electrical sliding contact system. A ring-on-block type tribotester was used for this experiment and the ring was made from pure copper. Results showed that a copper-graphite brush at a particular composition range exhibited the most stable frictional behavior with a minimum voltage drop. The amount of voltage drop at the friction interface was affected by the surface roughness, transfer film formation at the friction interface, and the real area of contact. Microscopic observations and the surface analysis showed a good agreement with the results from this experiment. The results also indicated that the electrical signal flunctuation was directly associated with the oscillation of the coefficient of friction during sliding by nanoscale variation of contacts at the friction interface.

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3-D Form Generation Mechanism in the Centerless Grinding Process (I) -Infeed Grinding- (무심 연삭 공정의 3차원 형상화기구 (I) -인피드 연삭-)

  • Kim, Kang;Joo, Jong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.128-136
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    • 1998
  • A mathematical model for investigating the form generation mechanism in the centerless infeed grinding process is described. For 3-D modeling of form generation, contact points are assumed to be on least squares contact lines at the grinding wheel, regulating wheel, and work-rest blade. Using force and deflection analysis, the validity of this assumption is shown. Based on the 2-D simulation model developed in the previous work and the least squares contact line assumption, a 3-D model is presented. To validate this model, simulation results were compared with the experimental works. The experiments and computer simulations were carried out using three types of cylindrical workpiece shapes with varying flat length. The experimental results agree well with the simulation. It can be seen that the effect of flat end propagated to the opposite end through workpiece reorientation.

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Contact resistance extraction between Ink-jet printed PEDOT-PSS and Pentacene in OTFTs

  • Kim, Myung-Kyu;Kang, Rae-Wook;Song, Chung-Kun
    • 한국정보디스플레이학회:학술대회논문집
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    • 2008.10a
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    • pp.654-656
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    • 2008
  • We enhanced the conductivity of PEDOT-PSS by mixing with glycerol and fabricated the low contact resistance of source and drain[S/D] electrodes of OTFT with PEDOT-PSS by ink-jetting printing. The contact resistance was much smaller by seven times than Au with $200k{\Omega}$ at $V_G=-5V$. For the bottom contacted OTFTs, the performance was comparable to OTFTs with Au electrodes with the field effect mobility of $0.2\;cm^2/V s$.

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Analysis and Design of Half-Bridge Series Resonant Converter for Non-Contact Battery Charger (무접점 베터리 충전 장치용 Half-Bridge 직렬 공진 컨버터 분석 및 설계)

  • Kim, Chang-Gyun;You, Jung-Sik;Park, Jong-Hu;Cho, Bo-Hyung;Seo, Dong-Hyun
    • Proceedings of the KIEE Conference
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    • 1999.07f
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    • pp.2508-2511
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    • 1999
  • A non-contact battery charger which transfers energy using magnetic field without any electrical contacts is designed using half-bridge series resonant converter. This converter utilizes series resonance to reduce the undesirable effect of large leakage inductance of the non-contact transformer and ZVS operation can reduce switching losses. In this paper. analysis and design procedure of half-bridge series resonant converter with non-contact transformer is presented. Input voltage is 85VAC ${\sim}$ 270VAC, output voltage and current is 4.1V and 800mA, respectively. Furthermore, a method for calculating the secondary current of the transformer to control battery charging current in constant current charging mode which is required for litium-ion battery is proposed and the performance is verified from experiments.

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Modeling of the Centerless Infeed (Plunge) Grinding Process

  • Kim, Kang
    • Journal of Mechanical Science and Technology
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    • v.17 no.7
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    • pp.1026-1035
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    • 2003
  • A computer simulation method for investigating the form generation mechanism in the centerless infeed (plunge) grinding process is described. For a 3-D simulation model of form generation, contact points are assumed to be on least squares contact lines at the grinding wheel, regulating wheel, and work-rest blade. Using force and deflection analyses, the validity of this assumption is shown. Based on the 2-D simulation model developed in the previous work and the least squares contact line assumption, a 3-D model is presented. To validate this model, simulation results were compared with the experimental works. The experiments and computer simulations were carried out using three types of cylindrical workpiece shapes with varying flat length. The experimental results agree well with the simulation. It can be seen that the effect of flat end propagated to the opposite end through workpiece reorientation.

The Effect of Contact Resistance and Electric Conductivity on PEMFC Performance (접촉저항 및 전기전도도가 연료전지 성능에 미치는 영향)

  • Kim, Ki-Jung;Yun, Yong-Sik;Jeon, Yu-Taek
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.133-136
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    • 2007
  • In this work, 3-dimensional, non-isothermal numerical simulation was performed to analyse the effects of contact resistance and electric conductivity of GDL on the fuel cell performance. For numerical simulation contact resistance of Carbon and Stainless steel was measured. The simulation results reveal that 10 times change of electric conductivity leads only 6.5% decrease of PEMFC performance. But stainless steel which has high contact resistance decrease fuel cell performance over 25% at a high current density region than carbon. This results show that suitable Surface treatment technology is needed for metal bipolar plate, especially stainless steel.

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An Analytic study on the bond of the contact surface in CFT tubular column (중심축하중을 받는 CFT 합성기둥의 접촉면 부착에 관한 해석적 연구)

  • Ye, Sang-Min;Lee, Soo-Young;Kim, Yun-Tae;Park, Seoug-Moo
    • Proceeding of KASS Symposium
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    • 2005.05a
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    • pp.205-212
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    • 2005
  • In order for utilization of the concrete filled tubular, It Is necessary to scrutinize interfacial characteristics between heterogeneous materials, and be performed to various analytical studies on the composite structure. In this paper, this analytic study is carried on using ABAQUS Package/ Version 5.8-1, and the variables aye the relations between the coefficient of friction and the contact pressure for analyzing the behavior on the contact surface, through modifying the analytic methods and improving some problems. It is used to subdivided analytical methods in this research which categorize into four regions and can obtain closer effect for the bond behavior. Four categories compose of the chemical bond and mechanical bond legions replaced the full-interaction before yielding, and the pure friction and moving-down regions after yielding.

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