• Title/Summary/Keyword: contact effect

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A Study on Friction Characteristics According to Micro-dimple Patterns (마이크로 딤플 패턴에 따른 마찰특성에 관한 연구)

  • Hwang, Nam-Seong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.124-130
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    • 2015
  • The purpose of this study is to investigate friction characteristics according to micro-dimple patterns. The surface texturing of micro-dimple patterns was tested to examine the friction of pin-on-disk using flat-on-flat contact geometry. The patterns of both dimple circle and groove pattern were adopted to carry out the effect of those ones. In the low loads, such as 13.8N and 27.7N, the friction coefficients of groove pattern were lower than those of dimple circle pattern. In many other comparisons of normal loads, the groove pattern had lower friction forces, which showed the effect of surface texturing. The relationship between sliding time and friction forces showed that the increase of friction forces of groove pattern were relatively lower than those of dimple pattern. In conclusion, the dimple patterns of dimple-circle pattern and groove pattern strongly contributed to reducing the friction between contacting materials.

Minimization of Hydrodynamic Pressure Effect on the Ultraprecision Mirror Grinding

  • Lee, Sun-Kyu;Miyamoto, Yuji;Kuriyahawa, Tsunemoto;Syoji, Katsuo
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.1
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    • pp.59-64
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    • 2005
  • This paper describes an investigation about the fluid delivering method that minimizes the generation of hydrodynamic pressure and improves the grinding accuracy. Traditionally, grinding fluid is delivered for the purpose of cooling, chip flushing and lubrication. Hence, a number of conventional investigations are focused on the delivering method to maximize fluid flux into the contact arc between the grinding wheel and the work piece. It is already known that hydrodynamic pressure generates due to this fluid flux, and that it affects the overall grinding resistance and machining accuracy. Especially in the ultra-precision mirror grinding process that requires extremely small amount of cut per pass, its influence on the machining accuracy becomes more significant. Therefore, in this paper, a new delivering method of grinding fluid is proposed with focus on minimizing the hydrodynamic pressure effect. Experimental data indicates that the proposed method is effective not only to minimize the hydrodynamic pressure but also to improve the machining accuracy.

A Study on Interlayer Dielectric CMP Using Diamond Conditioner (다이아몬드 컨디셔너를 이용한 ILD CMP에 관한 연구)

  • 서헌덕;김형재;김호윤;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.86-89
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    • 2003
  • Chemical Mechanical Planarization(CMP) has been accepted as the most effective processes for ultra large scale integrated (ULSI) chip manufacturing. However, as the polishing process continues, pad pores get to be glazed by polishing residues, which hinder the supply of new slurry. And pad surface is ununiformly deformed as real contact distance. These defects make material removal rate(MRR) decrease with a number of polishied wafer. Also the desired within-chip planarity, within wafer non-uniformity(WIWNU) and wafer to wafer non-uniformity(WTWNU) arc unable to be achieved. So, pad conditioning in CMP Process is essential to overcome these defects. The eletroplated or brazed diamond conditioner is used as the conventional conditioning. And. allumina long fiber, the jet power of high pressure deionized water, vacuum compression. ultrasonic conditioner aided by cavitation effect and ceramic plate conditioner are once used or under investigation. But. these methods arc not sufficient for ununiformly deformed pad surface and the limits of conditioning effect. So this paper focuses on the characteristics of diamond conditioner which reopens glazed pores and removes ununiformly deformed pad away.

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Effect of Water Content on Tribological Characteristics of Grease (수분 오염에 대한 그리스의 트라이볼로지적 특성)

  • Wang, Do-Young;Yoo, Shin-Sung;Kim, Seong-Soo;Kim, Dae-Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.1
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    • pp.37-43
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    • 2016
  • Friction of mechanical components affects the life and reliability of various machines. In order to improve the wear resistance of mechanical components, grease has been used as a lubricant. However, depending on the operating condition of the machine, the grease may be contaminated with water, which lowers the its lubricating ability. In this work, the effect of the water content on the lubricating ability of grease was investigated. Friction tests using grease were performed between a stainless steel ball and an acrylic plate. Water content in the grease was varied (0, 5, 10 wt.%). It was found that the contact angle varied due to the addition of water in the grease. The friction and wear of the specimens were assessed with respect to amount of water content. Wear of the specimens was relatively severe when water was added. A water content of 10 wt.% resulted in significant lubricant degradation.

A Study on the Measurement of Vibration Mode Shape using Holographic interferometry (홀로그래픽 간섭법을 이용한 진동모드의 계측에 관한 연구)

  • 김광래
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.130-135
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    • 2000
  • In this study the vibration behavior of the stiffened double cylinder was experimently analyzed. Due to the complex structure of the double cylinder the outside cylinder frequency responses to the exciting forces applied on various posi-tions were analyzed by using spectrum analyzer in conjunction with an accelerometer and the natural frequencies were obtained. The technique of time-averaged holographic interferometry is applied to study the vibration characteristics of outside cylinder with stiffening T frame. The experimental data showed that the T frame had salient effect of damping on the testing structure at most of resonances. however the experimental results also revealed interesting phenomenon. At some particular frequencies the T frame. The experimental data showed that the T frame had salient effect of damping on the testing structure at most of resonances. However the experimental results also revealed interesting phenomenon. At some particular frequencies the T frame seemed to behave as a transmitter. In addition it has been successfully demon-started that optical method such as holographic interferometry is well suited for the identification of mode shapes. They can give us a whole-field non-contact measurement instead of the point-wise measurement by accelerometer in classical modal testing.

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Short Channel Analytical Model for High Electron Mobility Transistor to Obtain Higher Cut-Off Frequency Maintaining the Reliability of the Device

  • Gupta, Ritesh;Aggarwal, Sandeep Kumar;Gupta, Mridula;Gupta, R.S.
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.7 no.2
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    • pp.120-131
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    • 2007
  • A comprehensive short channel analytical model has been proposed for High Electron Mobility Transistor (HEMT) to obtain higher cut-off frequency maintaining the reliability of the device. The model has been proposed to consider generalized doping variation in the directions perpendicular to and along the channel. The effect of field plates and different gate-insulator geometry (T-gate, etc) have been considered by dividing the area between gate and the high band gap semiconductor into different regions along the channel having different insulator and metal combinations of different thicknesses and work function with the possibility that metal is in direct contact with the high band gap semiconductor. The variation obtained by gate-insulator geometry and field plates in the field and channel potential can be produced by varying doping concentration, metal work-function and gate-stack structures along the channel. The results so obtained for normal device structure have been compared with previous proposed model and numerical method (finite difference method) to prove the validity of the model.

The Effect of Gaps in Concrete Bearing Surface of Direct Fixation Track on Vehicle and Track Interaction (직결궤도 체결구 하부에 발생한 단차가 차량/궤도 상호작용에 미치는 영향)

  • Yang, Sin-Chu;Kim, Eun
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.50-57
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    • 2010
  • Various installation faults may lie in fasteners in the construction of a direct-fixation track by the top-down method. At an extreme, they may cause excessive interaction between the train and track, compromise the running safety of the train, and cause damage to the track components. Therefore, the faults need to be kept within the allowable level through an investigation of their effects on the interactions between the train and track. In this study, the vertical dynamic stiffness of fasteners in installation faults was measured based on the dynamic stiffness test by means of an experimental apparatus that was devised to feasibly reproduce gap faults. This study proposes an effective analytical model for a train-track interaction system in which most elements, except the nonlinear wheel-rail contact and some components that behave bi-linearly, exhibit linear behavior. To investigate the effect of the behavior of fasteners in gap faults in a direct-fixation track on the vehicle and track, vehicle-track interaction analyses were carried out, targeting key review parameters such as the wheel load reduction factor, vertical rail displacement, rail bending stress, and mean stress of the elastomer. From the results, it was noted that the gap faults in the concrete bearing surface of a direct-fixation track need to be limited for the sake of the long-term durability of the elastomer than for the running safety of the train or the structural safety of the track.

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Heat Transfer Characteristic of Finned-tube Heat Exchangers with Different Clearance between Fin Collar and Tube Surface (핀칼라와 튜브의 간극에 따른 열교환기의 열전달 특성)

  • Park, Young-Min;Jeong, Young-Man;Lee, Jae-Keun;Park, Nae-Hyun
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1073-1078
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    • 2009
  • Finned-tube heat exchangers are often made with aluminum fins and copper tubes. Usually the contact between fin collar and tube surface for finned tube heat exchanger is secured by mechanical expansion of the tubes. The objective of the present study is to apprehend how much effect clearance has on the performance of heat exchanger. This effect is studied using an experimental approach. The thermal fluid measurements are made using a psychometric calorimeter. Frontal air velocity varies in the range from 1.0m/s to 3.0 m/s. The heat transfer rate of sample which has bigger clearance is only 27% compare with the other's in dry condition. In wet condition, its heat transfer rate is 78% compare with the other's.

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Modeling and Analysis of Thermal Effects of Underwater Laser Drilling for Ceramics (세라믹에 대한 수중 레이저 드릴링의 열영향 모델링 및 해석)

  • Kim, Teak Gu;Kim, Joohan
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1265-1271
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    • 2013
  • In this work, modeling and analysis of thermal effects laser drilling under water for ceramics were presented. Laser is a unique tool for machining ceramics due to the characteristic of non-contact material removal. However, ablation by a laser often induces a thermal effect on the material and an increased heat-affected-zone or deposition of debris can be observed on the machined parts. The underwater surrounding improved a heat transfer rate to cooling down the machined part and could prevent any deposition of debris near the machined surfaces and edges. The heat modeling was applied to obtain the temperature distributions as well as temperature gradients between the material and surroundings. The cooling effect of the underwater laser drilling was improved and a more stable temperature distribution was calculated. The actual laser drilling results of ceramic laser drilling were presented to verify the effects of underwater laser drilling.

Identification of Dynamic Characteristics of Squeeze Film Damper Using Active Magnetic Bearing System as an Exciter (자기 베어링 시스템을 가진기로 이용한 스퀴즈 필름 댐퍼의 동특성 계수 규명)

  • 김근주;이종원
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.7
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    • pp.508-516
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    • 2003
  • The dynamic characteristics of an ell-lubricated, short squeeze film damper (SFD) with a central feeding groove are derived based on a theoretical analysis considering the effect of a groove, and identified experimentally using an Active Magnetic Bearing (AMB) system as an exciter. In order to get the theoretical solution, the fluid film forces of the grooved SFD are analytically derived so that the dynamic coefficients of the SFD can be expressed in terms of its design parameters. For the experimental validation of the analysis, a test rig using an AMB as an exciter is proposed. As an exciter. the AMB represents a mechatronic device to levitate and position the test Journal without any mechanical contact, to generate relative motions of the Journal inside the tested SFD and to measure the generated displacements during experiments with fairly high accuracy. Using this test rig, experiments are extensively conducted with various values of clearance, which Is one of the most important design parameters. in order to investigate its effect on the dynamic characteristics and the performance of the SFD. Damping and Inertia coefficients of the SFD that are experimentally Identified are compared with the analytical results to demonstrate the effectiveness of the applied analysis. It Is also shown that the AMB is an ideal device for tests of SFDs.