• Title/Summary/Keyword: consumable

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Prediction on the Wear Resistance of Contact Tips to welding consumable for GMA Welding (GMA용접에서 용접재료에 따른 콘택트팁 내마모성에 관한 연구)

  • 김남훈;김희진;유회수
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.185-187
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    • 2004
  • GMA용접에서 아크가 안정적으로 진행되기 위해서는 와이어가 공급되는 속도와 와이어가 용융되는 속도가 동일하여야 한다. 이를 위하여 와이어에 적절한 전류를 공급하여 송급된 와이어가 동일한 속도로 용융되도록 하여야 한다. (중략)

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Provisioning Quantity Determination of Consumable Concurrent Spare Part Under Availability Constraint and Cannibalization Allowed (운용가용도 제약하에서 동류전용이 허용될 때 소모성 동시조달부품의 적정구매량 결정)

  • Oh, Geun-Tae;Na, Yoon-Kyoon;Kim, Myung-Soo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.33 no.3
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    • pp.199-207
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    • 2010
  • In this paper considered is the provisioning quantity determination problem of consumable concurrent spare parts (CSP) of a new equipment system to minimize the procurement cost under the operational availability constraint. When a part fails, repair of the failed part is impossible and the part is replaced and cannibalization is allowed. The failure of a part is assumed to follow a Poisson process and the operational availability in CSP is defined. The solution procedure consists of two parts. Firstly, a heuristic algorithm is developed under the assumption that the failure rate is constant during the CSP period. Secondly, proposed is a simulation search procedure which improves the heuristic solution to the near optimal solution in a reasonable amount of time. An illustrative example is shown to explain the solution procedure.

Aircraft Sizing Methods for the Design of an Electrically Propelled Aircraft (전기추진 항공기 설계를 위한 사이징 방법 연구)

  • Hwang, Ho-Yon;Nam, Tae-Woo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.7
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    • pp.590-600
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    • 2012
  • In this research, generalized sizing methods were studied that can be applied to an aircraft which uses solar cell or fuel cell as energy sources. To consider multiple propulsion systems and energy resources, multiple power paths were modeled and the weight of consumable and non-consumable energy was reflected in the weight change calculation for each mission segments. In the constraint analysis, power to weight ratio was selected instead of thrust to weight ratio and used in the sizing process of balancing power and energy.

The Study about Characteristics of Welding Consumable and Weld Metal for EGW (EGW 용접재료 및 용접부 특성에 관한 연구)

  • Lee, Jeong-Soo;Yun, Jin-Oh;Jeong, Sang-Hoon;Park, Chul-Gyu;An, Young-Ho
    • Journal of Welding and Joining
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    • v.28 no.2
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    • pp.79-83
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    • 2010
  • In this study, newly developed welding consumables for EGW were welded in EH 36 TM steel plates and their welded joints were evaluated in point of mechanical properties and microstructures compared with imported consumables. Newly developed welding consumables were evaluated as good arc stability and slag fluidity, substantially the same with imported products. The tensile strength of all welded joints were sufficient to meet the requirements specified in a ship’s classification(490~640MPa) and all areas of fracture were heat affected zone(HAZ). Charpy absorbed energy values of all EG welded metals were sufficient to meet the requirements of classification(min. 34J) and those of newly developed wires were evaluated to be better than those of imported wires. As a result observing microstructures of single and tandem EG welded metals through optical and scanning electron microscope (OM&SEM), no grain boundary ferrite(PF(G)) were created in a prior austenite grain boundary and a volume fraction of a fine acicular ferrite were observed very high.

Study on the Welding Parameters of Steel Pipes for Higher Sulfide Stress Corrosion Cracking Resistance for Field Application

  • Baek, Kwang Ki;Lee, Ho il;Lee, Chul Hwan
    • Corrosion Science and Technology
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    • v.3 no.4
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    • pp.154-160
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    • 2004
  • The Sulfide Stress Corrosion Cracking (SSCC) resistance of structural steels is one of the critical concerns for the operators, material designers, and fabricators of oil-field equipment, especially treating sour gas (H2S) containing fluids. As far as its fabricators concerned, the systematic care of welding parameters should be taken to obtain comparable SSCC resistance of their weldment to that of its base material. In this respect, every different type of welding joint design for this use should be verified to be SSCC-proof with relevant test procedures. In this study, the welding parameters to secure a proper SSCC resistance of steel pipe's weldments were reviewed on the Welding Procedure Qualification Records (WPQR), which had been employed for actual fabrication of an offshore structure for oil and gas production. Based on this review, a guideline of welding parameters, such as, heat input, welding consumable for Y.S. 65 ksi class steel pipe material is proposed in terms of the NACE criteria for SSCC resistance.

Effects of Melting and Rolling Condition of Ti-10wt.%Ta-10wt.%Nb Alloy on Microstructure Variation (용해 및 가공조건 변화가 Ti-10wt.%Ta-10wt.%Nb합금의 미세조직에 미치는 영향)

  • Lee, Doh-Jae;Lee, Kwang-Min;Kim, Min-Ki;Lee, Kyung-Ku
    • Journal of Korea Foundry Society
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    • v.22 no.3
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    • pp.114-120
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    • 2002
  • A new titanium based alloy, Ti-10Ta-10Nb, has designed to examine the improved mechanical properties and biocompatibility. A specimen of titanium alloy was melted in a consumable vacuum arc furnace and homogenized at $1050^{\circ}C$ for 24 h. The effect of hot rolling on microstructure was estimated after rolling at $400^{\circ}C$ and $800^{\circ}C$ respectively. Surface of melted alloy by consumable vacuum arc melting was consisted of rough surface and it was changed to sound surface by coating of $ZrO_2$ slurry on copper mold surface. The hardness of Ti-10Ta-10Nb alloy increased with the amount of${\alpha}+{\beta}$ phase. Ti-10Ta-10Nb alloy showed $Widmanst{\"{a}}ten$ structure by hot rolling at $800^{\circ}C$ and in the rolling ${\beta}-region$ was negligible effects on microstructure refining.

Experimental study for Charpy impact property according to change of welding consumable & heat input at submerged arc welding (잠호용접의 용접재료 및 입열량에 따른 저온 충격성능의 실험적 고찰)

  • 남성길;장태원;윤동렬;권창길;박창국
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.138-140
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    • 2004
  • In case of applying offshore standard of some class societies, the required impact test temperature is lower than that of class rule to be applied for general commercial ship. This study is performed to consider whether the impact value to be required at offshore standard of BV can be obtained or not under SAW method, 1 run both side welding, to be mainly used for butt joint of plates at domestic ship builder.

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A Proposal for Environmental Protection(IX) (기술사 마당 - 제언 - 환경보전을 위한 제언(IX))

  • Mun, Sung-Su
    • Journal of the Korean Professional Engineers Association
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    • v.45 no.2
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    • pp.48-52
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    • 2012
  • Global warming is worsen and worsen every day, But we have no result to overcome this crisis omen. With regret we have no means of curing the circumstances. Firstly we must know exact causes of the warming, Secondly we have to reduce any consumable materials use qnd find a new green way to cultivate crops productions. I suggest, we, the P.E should do the work for retardation of global warming.

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Development of Preheat-free 800 MPa GMA Welding Consumable (800MPa급 무예열 GMA 용접재료 개발)

  • Kim, Hee-Jin;Seo, J.S.;Park, H.K.;Park, C.K.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.39-39
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    • 2009
  • 고강도강의 용접성은 저온균열 저항성으로 대변되는데, TMCP강과 HSLA강 등이 개발되면서 고강도강의 저온균열저항성이 크게 향상되어 무예열 용접성이 확보되었다. 그러나 용접재료 측면에서는 그에 상응하는 재료의 개발이 지연되어 용착금속부에서의 저온균열이 심각한 문제로 대두되고 있는 실정이다. 이러한 문제는 800 MPa급인 HY-100강재를 HSLA-100강으로 대체하는 과정에서 현실적인 문제로 제기 되었다. 즉 HSLA강은 용접 예열이 필요치 않았으나 기존의 용접재료, 즉 HY-100 강재에 사용하던 용접재료를 사용하게 되면 용착금속부에서 저온균열이 발생하여 용접예열을 생략할 수 없다는 판단에 이르게 되었던 것이다. 이에 본 연구의 목적은 HSLA-100강을 무예열 용접할 수 있는 GMA 용접와이어 개발하는 것이며, 구체적인 개발 목표는 무예열 용접조건에서 800 MPa 이상의 인장강도를 가지며 $-50^{\circ}C$에서의 충격인성이 50 J 이상인 GMA 용접와이어 개발하는 것이다. 이러한 용접재료를 합금설계함에 있어 무예열 용접성을 확보하기 위하여 용접재료의 탄소함량을 0.01% 수준으로 하고, 용착금속의 인장강도와 저온 충격치에 미치는 Mn과 Mo 함량의 영향을 검토하고 각각의 조성을 실험계획법으로 확정하였다. 그리고 확산성수소량에 따른 저온균열 발생 여부를 확인하여 무예열용접성을 확보하기 위해서는 확산성수소량이 3ml/100g 이하가 되어야 한다는 사실을 실험적으로 확인하였다. 그리고 이를 달성하기 위해서는 원자재인 와이어로드의 표면 품질이 중요하다는 사실도 확인할 수 있었다. 다음으로는 실험계획법에 의거하여 선정된 합금조성의 신뢰성을 검증하기 위하여 800kg 중량의 시제품을 생산하였으며, 생산된 시제품에 대해서는 실험계획법에서 사용한 Ar+5%CO2외에도 Ar+20%CO2를 적용하여 보호가스의 영향을 검토하였다. 검토 과정에서 Ar+20%CO2용으로 사용하기 위해서는 용접재료의 Si 및 Mn 함량이 상향조정되어야 함을 확인할 수 있었다. 그리고 탄소함량을 0.05% 수준으로 증가시키면 Mo 함량을 크게 저하시킬 수 있음도 확인할 수 있었다. 이러한 과정을 거쳐 개발된 GMA 용접재료는 무예열 용접조건에서 저온균열이 발생하지 않았으며, 인장강도는 830 MPa이었으며 $-50^{\circ}C$에서의 충격치는 90 J 이상이었다.

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Research on Prediction of Consumable Release of Imported Automobile Utilizing System Dynamics - Focusing on Logistics Center of A Imported Automobile Part (시스템다이내믹스를 활용한 수입 자동차 소모품 출고예측에 관한 연구 - A 수입 자동차 부품 물류센터를 중심으로)

  • Park, Byooung-Jun;Yeo, Gi-Tae
    • Journal of Digital Convergence
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    • v.19 no.1
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    • pp.67-75
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    • 2021
  • Despite the increase in sales of imported vehicles in Korea, research on the sales forecast of parts logistics centers is very limited. This study aims to perform a sales prediction on bestselling goods in the automobile part logistics center. System dynamics was adopted as a methodology for the prediction method, which considered causal relationship of variables that affected the dynamic characteristics and feedback loops. The analysis results showed that the consumable sales amount of oil increased over time. As a result of conducting the MAPE, the model was assessed to be a reasonable predictive model of 31.3%. In addition, the sales of battery products increased from every October in both of actual and predicted data followed by the peak sales in December and then decrease from next February. This study has academic implications that it secured actual data of specific imported automobile part logistics center, which has not done before in previous studies and quantitatively analyzed the prediction of the quantity of released goods of future sales through system dynamics.