• Title/Summary/Keyword: concrete cutting

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Optimum design of steel floor system: effect of floor division number, deck thickness and castellated beams

  • Kaveh, A.;Ghafari, M.H.
    • Structural Engineering and Mechanics
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    • v.59 no.5
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    • pp.933-950
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    • 2016
  • Decks, interior beams, edge beams and girders are the parts of a steel floor system. If the deck is optimized without considering beam optimization, finding best result is simple. However, a deck with higher cost may increase the composite action of the beams and decrease the beam cost reducing the total cost. Also different number of floor divisions can improve the total floor cost. Increasing beam capacity by using castellated beams is other efficient method to save the costs. In this study, floor optimization is performed and these three issues are discussed. Floor division number and deck sections are some of the variables. Also for each beam, profile section of the beam, beam cutting depth, cutting angle, spacing between holes and number of filled holes at the ends of castellated beams are other variables. Constraints include the application of stress, stability, deflection and vibration limitations according to the load and resistance factor (LRFD) design. Objective function is the total cost of the floor consisting of the steel profile cost, cutting and welding cost, concrete cost, steel deck cost, shear stud cost and construction costs. Optimization is performed by enhanced colliding body optimization (ECBO), Results show that using castellated beams, selecting a deck with higher price and considering different number of floor divisions can decrease the total cost of the floor.

Application of Sandwich Structure with Rigid Core for High Speed Machine Tool Bed (Rigid Core 샌드위치 구조의 초고속 공작기계 베드 적용에 관한 연구)

  • 서정도;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.113-116
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    • 2003
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool lift. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. In this study, a polymer concrete bed combined with welded steel structure i.e., a hybrid structure was designed and manufactured for a high-speed gantry-type milling. Also. its dynamic characteristics were measured by modal tests.

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Spectral Energy Transmission Method for Crack Depth Estimation in Concrete Structures (콘크리트 구조물의 균열 깊이 추정을 위한 스펙트럼 에너지 기법)

  • Shin, Sung-Woo;Min, Ji-Young;Yun, Chung-Bang;Popovics, John S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.2
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    • pp.164-172
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    • 2007
  • Surface cracks in concrete are common defects that can cause significant deterioration and failure of concrete structures. Therefore, the early detection, assessment, and repair of the cracks in concrete are very important for the structural health. Among studies for crack depth assessment, self-calibrating surface wave transmission method seems to be a promising nondestructive technique, though it is still difficult in determination of the crack depth due to the variation of the experimentally obtained transmission functions. In this paper, the spectral energy transmission method is proposed for the crack depth estimation in concrete structures. To verify this method, an experimental study was carried out on a concrete slab with various surface-opening crack depths. Finally, effectiveness of the proposed method is validated by comparing the conventional time-of-flight and cutting frequency based methods. The results show an excellent potential as a practical and reliable in-situ nondestructive method for the crack depth estimation in concrete structures.

A Study on the Effect of Artificial Cutting Slot on the Fragmentation and Vibration Propagation in the Full-scaled Concrete Block Blasting (콘크리트 블록 발파 실험을 통한 인공 슬롯 자유면이 진동전파 및 파쇄효과에 미치는 영향에 관한 연구)

  • Oh, Se-Wook;Min, Gyeong-Jo;Park, Se-Woong;Park, Hoon;Noh, You-Song;Suk, Chul-Gi;Cho, Sang-Ho
    • Tunnel and Underground Space
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    • v.28 no.6
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    • pp.692-705
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    • 2018
  • Ground vibration is one of the remarkable issues in tunnel blasting. In recent studies, to improve the fragmentation with reduction of ground vibration in tunnel blasting, a vibration-controlled blasting method with artificial cutting slot near the center-cut holes has been suggested. This study examines the effect of the different arrangement of artificial cut-slot on the vibration reduction and fragmentation by performing the full-scaled concrete block blast experiments and the numerical simulations with 3D-DFPA. The results show that the existence of artificial slot contributes to the improvement of vibration reduction, blast fragmentation and the efficiency of the cutting slot blast. It can be explained that the artificial slot play a free surface role and should decrease the burden between the cut holes. Crater volumes of the blasted concrete blocks were measured by 3-dimensional digital image analysis and compared with the ideal standard crater volume which can be calculated by theoretical standard blast design method. As a result, the ratio of burden and hole diameter which should achieve the standard crater in the cut-hole blasting were suggested.

The Study on the Landscape View Preferences on Slopes of Expressway (고속도로 비탈면 경관선호도에 대한 연구)

  • Park, Jae-Hyeon;Jeon, Gi-Seong;Kim, Kyung-Hoon
    • Journal of Korean Society of Forest Science
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    • v.103 no.2
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    • pp.226-232
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    • 2014
  • This study was carried out to provide a basic information to improve the landscape view preference with internet questionnaire on slopes of an expressway. According to a questionnaire, the 37% of respondents used express way 5 times per one year. The 89% of respondents catched a glimpse of cutting slopes during driving and felt a good impression with flowers or vegetation in cutting slopes of expressways. The 61% of respondents felt a bad impression, but the 40% in a good impression from logos in cutting slopes of expressways. To improve a landscape view in cutting slopes of express ways, 57% of the respondents preferred natural-friendly techniques, followed by common green techniques (19%), greening of concrete construction (12%) and improvement of landscape views (11%). Landscape view preference before and after construction of green logo in cutting slopes of Seosejong IC was good (43%) and very good (16%), while bad (9%). The 65% of respondents support the installation of drawing or logos in terraced retaining wall of cutting slopes of expressways.

Automatic Algorithms of Rebar Quantity Take-Off of Green Frame by Composite Precast Concrete Members (합성 PC부재에 의한 그린 프레임의 철근물량 산출 자동화 알고리즘)

  • Lee, Sung-Ho;Kim, Seon-Hyung;Lee, Goon-Jae;Kim, Sun-Kuk;Joo, Jin-Kyu
    • Korean Journal of Construction Engineering and Management
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    • v.13 no.1
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    • pp.118-128
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    • 2012
  • As the bearing wall structure, which has been widely applied to domestic apartment buildings since the 1980s, cause many problems during remodeling of buildings, the government encourages constructors to adopt flat plate or rahmen structure through legal incentives. In line with such a trend, the green frame, an eco-friendly rahmen structure that has removed the shortcomings of previous structures, was developed to enhance structural safety, constructability, and eco-friendliness. The construction of green frame can reduce the labor cost and facilitate the composition of iron bars to reduce rebar loss through calculating the quality and establishing the bar bending schedule automatically on the precast concrete member data collected over the design phase. Therefore, the purpose of this study is to develop the algorithm to automate the calculation of iron bar volume for the green frame designed on composite precast concrete members. Automated algorithm to calculate concrete structural design information and design information. Practices through the application site should prove efficacy. The database established by the developed algorithm will automate the establishment of iron bar processing map and bar cutting list and the calculation of optimal composition and order volume to minimize the rebar loss. This will also reduce the expenses on management staff and overall construction cost through the minimization of rebar loss.

A Fundamental Study on Reinforcement Effect Estimation of RC Beams Strengthened by FREP (FREP로 보강된 RC보의 보강효과 평가에 관한 기초적 연구)

  • 강성후;박선준;김민성
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.585-590
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    • 2003
  • It analyzed the reinforcement effect according to reinforced period for FREP. It found that reinforcement effect of P-Type that was reinforced during the usage decreased compared to I-Type that was reinforced before the usage. So when reinforcing a existing structure that is being used, it should consider the stress that is produced due to the fixed load. It evaluated bending and shear of RC reinforcing beam based on the test and analytical conditions of this study. It found that stress concentration was concentrated due to rapid change of bending rigidity in reinforced cutting part as a result of excessive reinforcement thickness of FREP. It resulted in rip-off failure. It means that it should evaluate the shear when designing reinforcement.

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Joint Behavior of Concrete Pavements Using Joint Crack Inducer (줄눈균열 유도장치를 사용한 콘크리트 포장의 줄눈거동)

  • Park, Moon Gil;Choi, Ki Hyo;Nam, Young Kug;Jeong, Jin Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.1D
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    • pp.57-65
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    • 2008
  • Joint of concrete pavement contributes to improvement of pavement performance by preventing occurrence of random cracking due to drying shrinkage and temperature changes of concrete slabs at early age. However, saw-cutting operations performed prior to sufficient concrete hardening develop micro-cracking of the concrete near the joints, which may develop to long-term distresses due to repetitious traffic and environmental loadings. To reduce the distresses, the joint crack inducers with heights of 100 mm, 150 mm, and 220 mm and the joint cracking slots with various depth were installed at a test section to investigate occurrence of the joint cracks and their behaviors over 5 months. As the results, higher efficiency of the crack inducing and larger behavior of the joint cracks were observed for the taller joint crack inducer. Higher efficiency of the crack inducing and improvement of the joint performance are warranted by additional investigation and reformation of the joint crack inducer.

Effect of the Broken Red Bricks on the Mechanical Properties of Reinforced Concrete Beams (부순 적벽돌 혼입량에 따른 철근콘크리트 보의 역학적 특성에 관한 연구)

  • Kim, Jeong Sup;Shin, Yong Seok;Cho, Cheol Hee;No, Sung Yeol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.2
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    • pp.83-90
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    • 2008
  • The purpose of this study is to attempt to use broken red brick, which is categorized as impurities of circular aggregate to thick aggregate, as a replacement for concrete. Through the material test and performance test for each mixing rate of the broken red brick (0%, 30%, 60%), the following conclusion was reached by studying the material and structural characteristics of circular aggregate to the concrete. Even though broken red brick, which is categorized as impurities of circular aggregate, is mixed 30% with normal rubble, the compression strength, intensity strength, and curving strength was similar to that of concrete that uses normal rubble. Therefore, concrete beam made with broken red brick can be applied to the real construction field. Also, the study regarding the cutting test of the concrete that uses broken red brick and regarding applying and mixing admixture that can increase the ductility factor will be required in the future.

Fibre composite railway sleeper design by using FE approach and optimization techniques

  • Awad, Ziad K.;Yusaf, Talal
    • Structural Engineering and Mechanics
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    • v.41 no.2
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    • pp.231-242
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    • 2012
  • This research work aims to develop an optimal design using Finite Element (FE) and Genetic Algorithm (GA) methods to replace the traditional concrete and timber material by a Synthetic Polyurethane fibre glass composite material in railway sleepers. The conventional timber railway sleeper technology is associated with several technical problems related to its durability and ability to resist cutting and abrading action of the bearing plate. The use of pre-stress concrete sleeper in railway industry has many disadvantages related to the concrete material behaviour to resist dynamic stress that may lead to a significant mechanical damage with feasible fissures and cracks. Scientific researchers have recently developed a new composite material such as Glass Fibre Reinforced Polyurethane (GFRP) foam to replace the conventional one. The mechanical properties of these materials are reliable enough to help solving structural problems such as durability, light weight, long life span (50-60 years), less water absorption, provide electric insulation, excellent resistance of fatigue and ability to recycle. This paper suggests appropriate sleeper design to reduce the volume of the material. The design optimization shows that the sleeper length is more sensitive to the loading type than the other parameters.