• Title/Summary/Keyword: compressor oil

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Numerical Analysis on a Hydrogen Diaphragm Compressor with Various Oil Distribution Holes Pattern for Hydrogen Compressor (수소용 다이어프램 압축기의 오일 분배 홀 패턴에 따른 수치해석)

  • Park, Hyun-Woo;Shin, Young-Il;Kim, Gyu-Bo;Song, Ju-Hun;Chang, Young-June;Jeon, Chung-Hwan
    • Journal of Hydrogen and New Energy
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    • v.20 no.2
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    • pp.87-94
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    • 2009
  • There are several types of compressors which are appropriate for hydrogen gas station. Diaphragm type of compressor is the one of them and it satisfies the requirements for that purpose in terms of maintaining gas purity and making high pressure over 700 bar. The objective of this study is to find an optimal design of oil distribution hole configuration. The number of holes is changed maintaining total cross-sectional area of holes. Five cases(1 hole, 4, 8,16 and 24 holes) were studied through Fluid Structure Interaction(FSI) analysis method. Gas and oil pressure, the deflection and stress of the diaphragm were analysed during compression and suction process respectively. There is no specific difference among the cases during compression. An additional deflection due to the existence of hole was found during suction for all case. But the highest deflection and stress were found in the 1 hole case. It was seen that 60% decrease of stress in magnitude in 24 hole case compare to the 1 hole case.

The Wear charactericstics and Machinability to The type of Cast-iron of The Slot part of cylinder for Rotary compressor (로타리압축기 실린더 Slot부의 주조조직에 따른 가공표면 및 마모특성에 관한 연구)

  • 김동한
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.77-82
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    • 1998
  • The Part of slot on rotary compressor which plays an important part of the reliability and performance is studied on machinability and the wear characteristics for the specimen made by sand mold and permanent mold. The experiment are used the face cutter of milling machine which make the processing surface like broaching process and rollblock wear test machine. Permanent-mold casting iron is not affected by variation of RPM of milling machine, but sand-mold cast-iron is improved to increasing RPM. Also sand-mold casting iron shows superior wear characteristic to permanent-mold casting iron. This results from harder matrix of pearlite structure and self-lubrication characteristics of graphite. And wear particles in tested oil show shape and size similar to severe wear particles of oil taken from rotary compressor. The material and surface condition of slot play important part of the reliability and performance.

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Performance Analysis of Screw Air Compressor (스크류 공기 압축기의 성능해석)

  • Park, Dong-Gyu;Lee, Gwan-Su
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.2
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    • pp.184-193
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    • 2002
  • This study aims at the optimal design of the screw rotor and its performance analysis. The optimal design of the screw rotor's shape has been performed theoretically. Also, the performance analysis technique of an oil-injected screw air compressor is developed. The effect of internal leakage, heat exchange between air and oil, and flow resistance at suction and discharge ports are included in the performance analysis. Some numerical examples of the volumetric efficiency and adiabatic efficiency for sample rotors are demonstrated for various lobe combination, rotor wrap angles and L/D ratios.

A Study on a Precision Temperature Control of Oil Coolers with Hot-gas Bypass Manner for Machine Tools Based on Fuzzy Control (퍼지제어를 이용한 공작 기계용 오일 쿨러의 핫가스 바이패스방식 정밀 온도 제어에 관한 연구)

  • Lee, Sang-Yun
    • Journal of the Institute of Convergence Signal Processing
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    • v.14 no.3
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    • pp.205-211
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    • 2013
  • Recently, the needs of system performances such as working speed and processing accuracy in machine tools have been increased. Especially, the working speed increment generates harmful heat at both moving part of the machine tools and handicrafts. The heat is a main drawback to progress accuracy of the processing. Hence, a oil cooler to control temperature is inevitable for the machine tools. In general, two representative control schemes, hot-gas bypass and variable speed control of a compressor, have been adopted in the oil cooler system. This paper deals with design and implementation method of fuzzy controller for obtaining precise temperature characteristic of HB oil cooler system in machine tools. The opening angle of an electronic expansion valve are controlled to keep reference value and room temperature of temperature at oil outlet. Especially, the fuzzy controller is added to suppress temperature fluctuation under abrupt disturbances. Through some experiments, the suggested method can control the target temperature within steady state error of ${\pm}0.22^{\circ}C$.

An Optimum Design of the Compressor Wheel and the Rotor-Bearing System of a Two-Stage Compressor (이단 압축기의 임펠러 및 시스템에 대한 최적설계)

  • Lee, Yong-Bok;Kim, Jong-Rip;Choi, Dong-Hoon;Kim, Kwang-Ho;Kim, Chang-Ho
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.129-134
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    • 2001
  • The paper presents the optimal design of a oil-free two-stage compressor, which is driven by 75 kW motor at an operating speed of 39,000 rpm, and the pressure ratio of which is up to 4. First, an attempt is made to obtain the optimal design of a bump bearing which supports a compressor rotor. Second, bump bearings and shaft are considered simultaneously, and the weighted sum of rotor weight and frictional torque is minimized. Finally, the optimal geometry of compressor wheel is considered. The mean efficiency and the - minimum efficiency are maximized respectively. The results presented in this paper provide important design information necessary to reduce the energy loss.

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Dynamic Behavior Analysis of Rotor-Bearing System for Rotary Compressor (로터리 압축기 회전체-베어링계의 동적 거동해석)

  • 김태학
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.2
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    • pp.244-251
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    • 1999
  • Large dynamic loads act on the rotor in rotary compressors. There are unbalance forces due to eccentric rotation parts and gas forces induced by the pressure difference between compression and suction gases. Rotor-journal bearing system is nonlinear since the stiffness and damping coef-ficients of the lubrication oil film are not constant in the bearings. in this paper the program for predicting the behaviors of rotor-journal bearing system of rotary compressor is developed. Finite element modeling is used to analyze the flexible rotor. The numerical results are compared with experimental results.

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Development of a Low Noise and High Efficiency Rotary Compressor with a New Muffler (신규 저소음 및 고효율 머플러 적용 회전식 압축기 개발)

  • Jarng, In-Sun;Kim, Bong-Jun;Youn, Young;Sung, Choon-Mo;Lee, Seung-Kap
    • The KSFM Journal of Fluid Machinery
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    • v.8 no.2 s.29
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    • pp.23-30
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    • 2005
  • The rotary compressor is widely used in the air conditioner because it is efficient and compact. Recently, the need for silent and efficient compressors is much stronger than the past. The new type muffler was invented to reduce the noise level and to improve the efficiency. The new type muffler that has two side discharge holes and dome shape resulted in much lower overall noise level, especially noise levels around 1kHz than the old type one of one center discharge hole in the acoustic spectra. Also it showed a higher efficiency of air conditioner by lowering oil discharging amount of a compressor than old type one of a rectangular shape and two side discharge holes. The noise reduction and efficiency improvement by the new type muffler were verified by tests for votary compressors and air conditioners.

The Experimental Study on Uniform Distribution of Oil at the Air Conditioning System using Two Compressors (두 대의 압축기를 적용한 에어컨의 오일분배 특성에 관한 실험적 연구)

  • 김철민;황윤제;정백영
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.2
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    • pp.103-108
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    • 2003
  • The common accumulator was designed for solving the maldistribution problem of oil at the air conditioning system with two compressors. The oil level inside two compressors was visualized by using a common accumulator on the various operating conditions. As a result of the visualization, oil distribution inside two compressors was achieved appropriately according to the capacity of each compressor. Uniform distribution of oil was also accomplished at on and off operation condition.