• 제목/요약/키워드: composite liner

검색결과 129건 처리시간 0.023초

하이브리드 복합재료 저널 베어링의 개발 (Development of the Hybrid Composite Journal Bearing)

  • 김성수;박동창;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.63-66
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    • 2004
  • In this study, a hybrid composite journal bearing composed of carbon fiber reinforced phenolic composite liner and metal backing was manufactured to solve the seizure problem of metallic journal bearing materials because the carbon fiber has self-lubricating ability and the phenolic resin has thermal resistance characteristics. To estimate the wear resistance of carbon fiber phenolic composite, wear tests were performed at several pressures and velocities. The oil absorption characteristics, coefficient of thermal expansion, strength and stiffness of the composite were also tested. Using the measured stiffness values, the thermal residual stresses in the composite were calculated to check the reliability of the composite journal bearing.

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35MPa 수소가스 자동차용 복합소재 압력용기의 응력특성에 관한 강도안전성 연구 (Strength Safety Study on the Stress Characteristics of a Composite Pressure Cylinder for 35MPa Hydrogen Gas Vehicle)

  • 김청균;김도현
    • 한국가스학회지
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    • 제16권2호
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    • pp.25-30
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    • 2012
  • 본 논문에서는 알루미늄 라이너와 탄소섬유/에폭시 및 유리섬유/에폭시로 구성된 복합소재 압력용기에 대한 응력 안전성 연구결과를 제시하고 있다. 9.2L의 저장용량을 갖는 수소가스 자동차용 복합소재 압력용기에는 35MPa의 충전압력으로 수소가스를 압축한 경우이다. FEM 해석결과는 미국의 수소가스 압력용기에 대한 DOT-CFFC와 한국의 KS B ISO 인증기준에 기반하여 평가하였다. FEM 해석결과에서 알루미늄 라이너에 걸리는 응력 247MPa는 알루미늄 항복강도(272MPa)의 95%에 해당하는 안전기준에 비해 충분히 낮다는 결과이다. 그리고 알루미늄의 표면에 감은 탄소섬유 복합소재는 후프방향과 헤리컬방향에서 발생한 최대탄소섬유응력이 29.43%와 28.87% 수준으로 각각 나타났기 때문에 최소파열압력에서의 최대섬유응력 대비 30% 이하를 유지해야 한다는 안전기준에 부합하므로 안전하다. 또한, 탄소섬유 복합소재에 대한 응력비는 후프방향과 헤리컬방향에 대해 3.4와 3.46으로 각각 예측되었기 때문에 최소안전기준인 2.4보다 높아 안전한 것으로 나타났다.

라이너 링을 개선한 펌프 및 그 모니터링 시스템 (A Pump with Improved Liner Ring and It's Monitoring System)

  • 최용원;최연성
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2021년도 추계학술대회
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    • pp.697-700
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    • 2021
  • 본 논문은 펌프 라이너 링의 재질 변화 및 간극 축소로 인해 펌프의 효율 증가 및 안정적인 유지가 가능하고 비상상황을 대비하여 물이 없는 상태에서도 유지보수가 가능한 신소재 라이너 링이 적용된 펌프에 대해 기술한다. 또한, 중대형 펌프는 설치 현장에 따라 펌프의 종류 및 사향이 다르며, 현장의 여건에 따른 성능변화가 발생한다. 본 논문은 펌프의 상태(초기값 설정 및 비상정지, 진동, 구동시간 및 ON/OFF횟수) 등을 모니터링 하여 사용자의 편리성이 증가되고, 펌프 성능 유지가 가능하며, 재난상황에 대비할 수 있는 펌프의 최상위 컨디션을 유지할 수 있는 시스템에 대해 기술한다.

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Type III 고압수소저장용기의 설계 안전성 연구 (A Study on the Design Safety of Type III High-Pressure Hydrogen Storage Vessel)

  • 박우림;전상구;김송미;권오헌
    • 한국안전학회지
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    • 제34권5호
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    • pp.7-14
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    • 2019
  • The type III vessel, which is used to store high-pressure hydrogen gas, is made by wrapping the vessel's liner with carbon fiber composite materials for strength performance and lightening. The liner seals the internal gas and the composite resists the internal pressure. The properties of the fiber composite material depends on the angle and thickness of the fiber. Thus, engineers should consider these various design variables. However, it significantly increases the design cost due to the trial and error under designing based on experience or experiments. And, for aluminum liners, fatigue loads due to using and charging could give a huge impact on the performance of the structure. However, fatigue failure does not necessarily occur in the position under the highest load in use. Therefore, for hydrogen storage vessel, fatigue evaluation according to design patterns is essential because stress distribution varies depend on composite layer patterns. This study performed an optimization analysis and evaluated a high-pressure hydrogen storage vessel to minimize these trial and error and improve the reliability of the structure, while simultaneously conducting fatigue assessment of all patterns derived from the optimization analysis process. The results of this study are thought to be useful in the strength improvement and life design of composite reinforced high-pressure storage vessels.

복합재 고압용기의 스마트 모니터링을 위한 FBG 센서의 삽입 적용성에 관한 연구 (Feasibility Study of Embedded FBG Sensors for the Smart Monitoring of High Pressure Composite Vessel)

  • 박상욱;박상오;김천곤
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.33-36
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    • 2005
  • In this research, for the smart health monitoring of the hydrogen storage high pressure composite vessel, the feasibility study of an embedded fiber Bragg grating(FBG) sensor is carried out. To verify strain measurement in various temperature environment which is needed for the hydrogen pressure vessel, tensile test of a composite specimen with both an embedded FBG sensor and a strain gauge is made in low temperature. Before we try a real-size hydrogen storage pressure vessel, a small & cheap composite pressure vessel having the same structure is fabricated with embedded FBG sensors and tested. In the case of an aluminum liner inside the vessel, survivability of FBG sensors at the interface is lower than the other areas.

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과학 로켓용 복합재 가압탱크 성형에 관한 연구 (A Study on Manufacturing of Composite Pressure Vessel for Science Rocket)

  • 엄문광;최창근;김병하;이영무;공철원
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.197-200
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    • 2001
  • A manufacturing process of composite pressure vessel was studied. The vessel was fabricated using the filament winding process. It is utilized as a container of high pressure Helium gas which propels a rocket fuel and an oxidizer. The layup patterns were determined based on the lamination theory. 3-axis controlled filament winding machine was developed to realize the patterns. The vessel was successfully fabricated using the developed machine. And the hydraulic pressure test was performed to measure an applied pressure-strain relations on the composite vessel.

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차량용 200bar 급 Type 3 복합재 압력용기의 개발 및 설계인증시험 (Development of high-pressure Type 3 composite cylinder for compressed hydrogen storage of fuel cell vehicle)

  • 정상수;박지상;김태욱;정재한
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.203-206
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    • 2005
  • The objective of study on composite cylinder for alternative fuel vehicle is to develop safe, efficient, and commercially viable, on-board fuel storage system for the fuel cell vehicle or natural gas vehicle that use highly compressed gaseous fuel such as hydrogen or natural gas. This study presents the whole procedure of development and certification of a type 3 composite cylinder of 207bar service pressure and 70 liter water capacity, which includes design/analysis, processing of filament winding, and validation through various testing and evaluation. Design methods of liner configuration and winding patterns are presented. Three dimensional, nonlinear finite element analysis techniques are used to predict burst pressure and failure mode. Design and analysis techniques are verified through burst and cycling tests. The full qualification test methods and results for validation and certification are presented.

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필라멘트 와인딩 복합재 CNG 압력용기의 최적설계 (Optimal Design of Filament Wound Composite CNG Pressure Vessel)

  • 윤영복;조성원;하성규
    • 대한기계학회논문집A
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    • 제26권1호
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    • pp.23-30
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    • 2002
  • Abstract The optimization is performed to reduce the mass of CNG pressure vessel reinforced with composite materials in the hoop direction. An axisymmetric shell element which takes into account the layered liner and hoop composite materials is thus developed and incorporated into a program Axicom. The accuracy of the program is then verified using the 4 noded element in ANSYS. Three different cases of optimization are then performed using the Axicom: (1) uniform hoop thickness, (2) varying hoop thickness, and (3) varying the ply angles and accordingly the thickness. Compared with a traditional method, cases (2) and (3) were found to be very effective in reducing the thickness and cost of the hoop composite materials by about 80% without sacrificing the safety factors.

3차원 거동특성이 고려된 SMA 엑츄에이터가 결합된 3차원 복합구조물의 형상 변형 해석 (The Shape Deformations of Composite Shell Structures Integrated with SMA Actuators whose 3-D Behaviors are Considered)

  • 김철;이성환
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2002년도 봄 학술발표회 논문집
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    • pp.478-485
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    • 2002
  • The shape memory alloys (SMAs) are often used in smart materials and structures as the active components. Their ability to provide a high recovery force and a large displacement has been used in many applications. In this paper the radial displacement of an externally pressurized elliptic composite cylinder where SMA liner or strips actuators are bonded on its inner or outer surface is investigated numerically. The elliptic composite cylinders consisting of an inlet duct system with SMAs are designed and analyzed to determine the feasibility of such a system for the removal of stiffeners from an externally pressurized duct of an aircraft inlet. The deformations caused by prestrained SMAs placed on either surface of an elliptic composite cylinder are studied when activated. The externally pressurized elliptic composite cylinders with the SMA actuators were analyzed using the 3-D finite element method incorporated with 3-D SMA behaviors. The results show that the role of stiffeners may be switched by the activated light SMA actuators.

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확장유한요소법과 멀티스케일 기법을 통한 팔라듐 첨가 탄소섬유/알루미늄 적층구조에 대한 수치해석 (Numerical Analysis of Palladium added Carbon Fiber/Al using Extended Finite Element Method and Multiscale Technique)

  • 박우림;권오헌
    • 한국안전학회지
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    • 제34권2호
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    • pp.7-14
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    • 2019
  • A palladium can adsorb hydrogen and detect leaking hydrogen through changes in color and electrical resistance. This study is to evaluate the structural behavior of carbon fiber adding palladium composite materials used in the hydrogen storage vessel. A multi-scale analysis technique was used to analyze accurately the behavior of each material in relation to the microscopic composition. The multi-scale analysis is more proper and precise for composite materials because of considering the individual microscopic structure and properties of each material for composite materials. Also the crack evaluation was performed by XFEM analysis to confirm the reinforcement performance of aluminum as a liner of the hydrogen vessel. The results show that the addition of the palladium material increased the macroscopic stress, but microscopically the carbon fiber stress was reduced. It means the performance improvement of the palladium added carbon fiber/Al composite.