• Title/Summary/Keyword: composite layup

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On Evaluation of CFRP Composite Laimates Using Ultrasonic Transducers with Polarization Direetion (초음파 탐촉자의 분극성에 따른 CFRP 복합적층판 평가에 관한 연구)

  • Ra, Seung-Woo;Im, Kwang-Hee;Yang, In-Young
    • Journal of the Korean Society of Safety
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    • v.17 no.1
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    • pp.39-44
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    • 2002
  • This paper shows error in the polarization direction on ultrasonic transducers how sensitive the shear ultrasonic waves are to a little misoriented plies according to the angle variation of shear ultrasonic waves $0{\circ},\;45{\circ}$ and $90{\circ}$. Also, it is shown that shear waves, particularly the transmission mode with the transmitter and receiver perpendicular to cach other, have high sensitivity for detecting anomalies in fiber orientation and ply layup sequence that may occur in the manufacturing of composite laminates. Experimental results are agreed with a modeling solutions which was based on decomposition of shear wave polarization vector as it propagates through the composite laminates. This wave appeared considerably to be sensitive to CFRP composites to thickness direction along in-plane fibers.

Free vibration of laminated composite skew plates with central cutouts

  • Lee, Sang-Youl;Park, Taehyo
    • Structural Engineering and Mechanics
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    • v.31 no.5
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    • pp.587-603
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    • 2009
  • We performed a free vibration analysis of skew composite laminates with or without cutout based on the high-order shear deformation plate theory (HSDT). The effects of skew angles and ply orientations on the natural frequencies for various boundary conditions are studied using a nonlinear high-order finite element program developed for this study. The numerical results are in good agreement with those reported by other investigators for simple test cases, and the new results reported in this paper show the interactions between the skew angle, layup sequence and cutout size on the free vibration of the laminate. The findings highlight the importance of skew angles when analyzing laminated composite skew plates with cutout or without cutout.

A Study on the Machined Surface Morphology of Laminate Composite (적층구조 복합재료의 절삭면 형상에 관한 연구)

  • Wang, Duck Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.12
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    • pp.130-138
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    • 1995
  • Machined graphite/epoxy surfaces were studied by using SEM (Scanning Electron Microscopy), surface profilometry and its analysis to determine suitable surface describing parameters for machined unidirectional and multidirectional laminate composite. The surface roughness and profile are found to be highly depdndent on the fiber layup direction and the measurement direction. It was possible to machine 90 .deg. and -45 .deg. plies due to the adjacent plies, which were holding those plies. It was found that the microgeometrical variations in terms of roughness parameters $R_{a}$ without $D_{y}$(Maximum Damage Depth) region and $D_{y}$are better descriptors of the machined laminate composite surface than commonly used roughness parameters $R_{a}$and $R_{max}$ The characteristics of surface profiles in laminate composite are well represented in CPD (Cumulative Probability Distribution) plot and PPD (Percentage Probability Density) plot. Edge-trimmed multidirectional laminate surfaces are Gaussian and random for profiles measured along the tool movement direction, they are periodic and non-Gaussian in the direction perpendicular to the tool movement.t.ent.t.

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One-Sided Nondestructive Evaluation of CFRP Composites By Using Ultrasonic Sound (초음파를 이용한 CFRP 복합재의 일방향 비파괴 평가)

  • Im, Kwang-Hee;Zhang, Gui-Lin;Choi, Sung-Rok;Ye, Chang-Hee;Ryu, Je-Sung;Lim, Soo-Hwan;Han, Min-Gui;Hsu, David K.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.47-52
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    • 2011
  • It is well known that stiffness of composites depends on layup sequence of CFRP(carbon fiber reinforced plastics) laminates because the layup of composite laminates influences their properties. Ultrasonic NDE of composite laminates is often based on the backwall echoes of the sample. A pair of such transducers was mounted in a holder in a nose-to-nose fashion to be used as a scanning probe on composites. Miniature potted angle beam transducers were used (Rayleigh waves in steel) on solid laminates of composites. Experiments were performed to understand the behavior of the transducers and the nature of the waves generated in the composite (mode, wave speed, angle of refraction). C-scan images of flaws and impact damage were then produced by combining the pitch-catch probe with a portable manual scanner known as the Generic Scanner ("GenScan"). The pitch-catch signal was found to be more sensitive than normal incidence backwall echo of longitudinal wave to fiber orientation of the CFRP composites, including low level porosity, ply waviness, and cracks. Therefore, it is found that the experimentally Rayleigh wave variation of pitch-catch ultrasonic signal was consistent with numerical results and one-side ultrasonic measurement might be very useful to detect the defects.

Effect of core shape on debonding failure of composite sandwich panels with foam-filled corrugated core

  • Malekinejadbahabadi, Hossein;Farrokhabadi, Amin;Rahimi, Gholam H;Nazerigivi, Amin
    • Steel and Composite Structures
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    • v.45 no.3
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    • pp.467-482
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    • 2022
  • One of the major failure modes in composite sandwich structures is the separation between skins and core. In this study, the effect of employing foam filled composite corrugated core on the skin/core debonding (resistance to separation between skin and core) is investigated both experimentally and numerically. To this aim, triangular corrugated core specimens are manufactured and compared with reference specimens only made of PVC foam core in terms of skin/core debonding under bending loading. The corrugated composite laminates are fabricated using the hand layup method. Also, the Vacuumed Infusion Process (VIP) is employed to join the skins to the core with greater quality. Utilizing an End Notched Shear (ENS) fixture, three point bending tests are performed on the manufactured sandwich composite panels. The results reveal that the resistance to separation capacity and flexural stiffness of sandwich composite has been increased about 170% and 76%, respectively by using a triangular corrugated core. The Cohesive Zone Model (CZM) with appropriate cohesive law in ABAQUS finite element software is used to model the progressive face/core interfaces debonding the difference between experimental and numerical results in predicting the maximum born load before the skin/core separation is about 6 % in simple core specimens and 3% in triangular corrugated core specimens.

Experimental and numerical investigation of composite conical shells' stability subjected to dynamic loading

  • Jalili, Sina;Zamani, Jamal;Shariyat, M.;Jalili, N.;Ajdari, M.A.B.;Jafari, M.
    • Structural Engineering and Mechanics
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    • v.49 no.5
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    • pp.555-568
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    • 2014
  • In this article, stability of composite conical shells subjected to dynamic external pressure is investigated by numerical and experimental methods. In experimental tests, cross-ply glass woven fabrics were selected for manufacturing of specimens. Hand-layup method was employed for fabricating the glass-epoxy composite shells. A test-setup that includes pressure vessel and data acquisition system was designed. Also, numerical analyses are performed. In these analyses, effect of actual geometrical imperfections of experimental specimens on the numerical results is investigated. For introducing the imperfections to the numerical models, linear eigen-value buckling analyses were employed. The buckling modes are multiplied by very small numbers that are derived from measurement of actual specimens. Finally, results are compared together while a good agreement between results of imperfect numerical analyses and experimental tests is observed.

Numerical and analytical study of aeroelastic characteristics of wind turbine composite blades

  • Ghasemi, Ahmad Reza;Jahanshir, Arezu;Tarighat, Mohammad Hassan
    • Wind and Structures
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    • v.18 no.2
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    • pp.103-116
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    • 2014
  • Aeroelasticity is the main source of instability in structures which are subjected to aerodynamic forces. One of the major reasons of instability is the coupling of bending and torsional vibration of the flexible bodies, which is known as flutter. The presented investigation aims to study the aeroelastic stability of composite blades of wind turbine. Geometry, layup, and loading of the turbine blades made of laminated composites were calculated and evaluated. To study the flutter phenomenon of the blades, two numerical and analytical methods were selected. The finite element method (FEM), and JAR-23 standard were used to perform the numerical studies. In the analytical method, two degree freedom flutter and Lagrange's equations were employed to study the flutter phenomena analytically and estimate the flutter speed.

A Study on the Calculation of Stiffness Properties for Composite Box-Beams with Elastic Couplings (구조연성을 고려한 복합재료 상자형 보의 강성계수 예측에 관한 연구)

  • 정성남;동경민
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.147-150
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    • 2001
  • In the present work, a linear static analysis is presented for thin-walled prismatic box-beams made of generally anisotropic materials. A mixed beam theory has been used to model and carry out the analysis. Three different constitutive relations are assessed into the beam formulation. Simple layup cases having symmetric or anti-symmetric configuration have been chosen and tested to clearly show the effects of elastic couplings of the beam. Both 2D and 3D finite element structural analysis using the MSC/NASTRAN has been performed to validate the current analytical results. Results show that appropriate assumptions for the constitutive equations are important and prerequisite for the accurate prediction of beam stiffness constants and also for the beam behavior.

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A Study on the Inspection of Orthotropy Composite Laminate plates Using Ultrasonics (직교이방성 복합적층판의 초음파 탐사에 관한 연구)

  • 나승우;임광희;양인영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.583-586
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    • 2000
  • This work ethibits how susceptive the shear ultrasonic waves are to a little misoriented plies according to the angle variation of shear ultrasoic waves $0^\circ$ , $45^\circ$ and $90^\circ$. Also, it is shown that shear waves, particularly the transmission mode with the transmitter and receiver perpendicular to each other, have high sensitivity for detecting anomalies in fiber orientation and ply layup sequence that may occur in the manufacturing of composite laminates. Experimental results are agreed with modeling solutions which were based on decomposition of shear wave polarization vector as it propagates through the composite laminates. This wave appeared considerably to be sensitive to CFRP composites to the thickness direction along in-plane fibers.

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A Design Guide for Composite Laminates by the Compressive after Impact Tests (충격후 잔류압축강도시험에 의한 복합재료 적층판의 설계)

  • 정태은;박경하;류정주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.9
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    • pp.2105-2113
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    • 1995
  • The compressive tests under impact conditions were performed to establish a design guide for impact damage tolerance. The composition of layup was selected for the real cases of composite aircraft structure. The energy level of visible of visible damage threshold was determined as 7 Joules. It was found that the normalized bending stiffnesses in the direction of closely fixed boundary affected the area of damage. Graphite/epoxy used in the tests exhibited 60% reduction in compression strength at the energy level of visible damage threshold. Wet-conditioned specimens represented 9% reduction in residual compressive strength in comparison with room temperature ambient specimens. In this study, a design factor of 2.1 was proposed for the low velocity impact damage.