• Title/Summary/Keyword: composite layup

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On Fiber Orientation Characterization of CERP Laminate Layups Using Ultrasonic Azimuthal Scanners

  • Im Kwang-Hee;Hsu, David K.;Sim Jae-Gi;Yang, In-Young;Song, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.6
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    • pp.566-576
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    • 2003
  • Carbon-fiber reinforced plastics (CFRP) composite laminates often possess strong in-plane elastic anisotropy attributable to the fiber orientation and layup sequence. The layup orientation thus greatly influences its properties in a composite laminate. It could result in the part being rejected or discarded if the layup orientation of a ply is misaligned. A nondestructive technique would be very beneficial, which could be used to test the part after curing and to require less time than the optical test. In this paper, ultrasonic scanners were set out for different measurement modalities for acquiring ultrasonic signals as a function of in-plane azimuthal angle. The motorized scanner was built first for making transmission measurements using a pair of normal-incidence shear wave transducers. Another scanner was then built fer the acousto-ultrasonic configuration using contact transducers. A ply-by-ply vector decomposition model has been developed, simplified, and implemented for composite laminates fabricated from unidirectional plies. We have compared the test results with model data. It is found that strong agreement are shown between tests and the model developed in characterizing cured layups of the laminates.

Static and modal analysis of bio-inspired laminated composite shells using numerical simulation

  • Faisal Baakeel;Mohamed A. Eltaher;Muhammad Adnan Basha;Ammar Melibari;Alaa A. Abdelrhman
    • Advances in aircraft and spacecraft science
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    • v.10 no.4
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    • pp.347-368
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    • 2023
  • In the first part of this study, a numerical simulation model was developed using the mechanical APDL software to validate the results of the 3D-elastisity theory on the laminated sandwich plate developed by Panago. The numerical simulation model showed a good agreement to the results of Pagano's theory in terms of deflection, normal stresses, and shear stresses. In the second part of this study, the developed numerical simulation model was used to define different plates dimensions and fibers layup orientations to examine the load response in terms of deflection and stresses. Further analysis was implemented on the natural frequencies of laminated xxx plates of the plates. The layup configurations include Unidirectional (UD), Cross-Ply (CP), Quasi-Isotropic (QI), the linear bio-inspired known as Linear-Helicoidal (LH), and the nonlinear bio-inspired known as Fibonacci-Helicoidal (FH). The following numerical simulation model can be used for the design and study of novel, sophisticated bio-inspired composite structures in a variety of configurations subjected to sinusoidal or constant loads.

Nonlinear Vibration Analyses of Stiffened Composite Panels under Combined Thermal and Random Acoustic Loads (열-랜덤 음향 하중을 받는 보강된 복합재 패널의 비선형 진동 해석)

  • Choi, In-Jun;Lee, Hong-Beom;Park, Jae-Sang;Kim, In-Gul
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.6
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    • pp.533-541
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    • 2020
  • This study using ABAQUS investigates the nonlinear vibration responses when thermal and random acoustic loads are applied simultaneously to the stiffened composite panels. The nonlinear vibration analyses are performed with changing the number of stiffeners, and layup condition of the skin panel. The panel and stiffeners both are modeled using shell elements. Thermal load (ΔT) is assumed to have the temperature gradient through the thickness direction of the stiffened composite panel. The random acoustic load is represented as stationary white-Gaussian random pressure with zero mean and uniform magnitude over the panels. The thermal postbuckling analysis is conducted using RIKS method, and the nonlinear dynamic analysis is performed using Hilber-HughesTaylor time integration method. When ΔT = 25.18 ℃ and SPL = 105 dB are applied to the stiffened composite panel, the effect of the number of stiffener is investigated, and the snap-through responses are observed for composite panels without stiffeners and with 1 and 3 stiffeners. For investigation of the effect of layup condition of the skin panel, when ΔT = 38.53 ℃ and SPL = 110 dB are applied to the stiffened composite panel, the snap-through responses are shown when the fiber angle of the skin panel is 0°, 30°, and 60°.

Development of Resin Film Infusion Carbon Composite Structure for UAV (수지필름 인퓨전 탄소섬유 복합재료를 적용한 무인항공기용 구조체 개발)

  • Choi, Jaehuyng;Kim, Soo-Hyun;Bang, Hyung-Joon;Kim, Kook-Jin
    • Composites Research
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    • v.32 no.1
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    • pp.45-49
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    • 2019
  • Fiber reinforced composites fabricated by the resin film infusion (RFI) process, which is one of the outof-autoclave process, have the advantage of significantly reducing the processing cost in large structures while having excellent mechanical properties and uniform impregnation of the resin. In this study, we applied RFI carbon fiber composites to unmanned aerial vehicle structures to improve structural safety and achieve weight reduction. The tensile test results showed that the strength was 46% higher than that of generic T300 grade plain weave carbon fiber composites. As a result of the layup design and finite element analysis of the composite wing structure using the above material properties, the wing tip deflection is decreased by 31%, the structural safety factor is increased by 28% and the weight of the entire structure can be reduced by more than 10% compared to the reference model using glass fiber composite material.

An accurate approach for buckling analysis of stringer stiffened laminated composite cylindrical shells under axial compression

  • Davood Poorveis;Amin Khajehdezfuly;Mohammad Reza Sardari;Shapour Moradi
    • Steel and Composite Structures
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    • v.51 no.5
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    • pp.543-562
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    • 2024
  • While the external axial compressive load is applied to only the shell edge of stringer-stiffened shell in the most of numerical and analytical previous studies (entitled as conventional approach), a part of external load is applied to the stringers in real conditions. It leads to decrease the accuracy of the axial buckling load calculated by the conventional eigenvalue analysis approach performed in the most of previous studies. In this study, the distribution of stress in the pre-buckling analysis was enhanced by applying the axial external compressive load to both shell and stringers to perform an accurate eigenvalue analysis of the stringer-stiffened composite shell. In this regard, a model was developed in FORTRAN environment to simulate the laminated stringer-stiffened shell under axial compressive load using finite strip method. The axial buckling load of the shell was obtained through eigenvalue analysis. A comparison was made between the results obtained from the model and those available in the previous studies to evaluate the validity of the results obtained from the model. Through a parametric study, the effects of different parameters such as stringer properties and composite layup on the buckling load of the shell under different loading patterns were investigated. The results indicated that in some cases, the axial buckling load obtained for the conventional approach used in the most of previous studies is significantly overestimated or underestimated due to neglecting the stringer in distribution of external load applied to the stringer-stiffened shell. According to the results obtained from the parametric study, some graphs were derived to show the accuracy of the axial buckling load obtained from the conventional approach utilized in the literature.

Bending Behaviors of CAS and CUS Thick-walled Composite Channel Beam (대칭 및 반 대칭으로 적층된 복합재료 채널 빔의 굽힘 거동)

  • Park, Mi-Jung;Chun, Heoung-Jae;Byun, Jun-Hyung
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.167-171
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    • 2005
  • The thick open section composite beams are used extensively as load carrying members and stiffeners of structural elements. However, most of studies on thick composite beams are limited only to closed section beams. In this study, an open cross-section thick-walled composite beam model which includes coupled stiffness, transverse shear, and warping effects is suggested and the deflections associated with the thick-walled composite beams and thin-walled composite beams are obtained and compared with the finite element analysis results. The correlation between thin and thick walled composite beam was achieved for two different layup configurations which are the circumferentially asymmetric stiffness (CAS) and circumferentially uniform stiffness (CUS) beams.

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A Study on Manufacturing of Composite Pressure Vessel for Science Rocket (과학 로켓용 복합재 가압탱크 성형에 관한 연구)

  • 엄문광;최창근;김병하;이영무;공철원
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.197-200
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    • 2001
  • A manufacturing process of composite pressure vessel was studied. The vessel was fabricated using the filament winding process. It is utilized as a container of high pressure Helium gas which propels a rocket fuel and an oxidizer. The layup patterns were determined based on the lamination theory. 3-axis controlled filament winding machine was developed to realize the patterns. The vessel was successfully fabricated using the developed machine. And the hydraulic pressure test was performed to measure an applied pressure-strain relations on the composite vessel.

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Nonlinear Dynamic Behaviors of Laminated Composite Structures Containing Central Cutouts (중앙개구부를 갖는 복합신소재 적층 구조의 비선형 동적 거동)

  • Ji, Hyo-Seon;Lee, Sang-Youl
    • Journal of Korean Society of Steel Construction
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    • v.23 no.5
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    • pp.607-614
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    • 2011
  • This study deals with thegeometrical nonlinear dynamic behavior of laminated plates made of advanced composite materials (ACMs), which contain central cutouts. Based on the first-order shear deformation plate theory (FSDT), the Newmark method and Newton-Raphson iteration wereused for the nonlinear dynamic solution. The effects of the cutout sizes and lay-up sequences on the nonlinear dynamic response for various parameters werestudied using a nonlinear dynamic finite element program that was developed for this study. The several numerical results agreed well with those reported by other investigators for square composite plates with or without central cutouts, and the new results reported in this paper showed significant interactions between the cutout and the layup sequence in the laminate. Key observation points are discussed and a brief design guide for laminates with central cutouts is given.

Optimization of interlaminar strength with uncertainty of material properties (물성치의 불확실성을 고려한 층간강도의 최적화)

  • 조맹효;이승윤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.70-73
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    • 2001
  • The layup optimization by genetic algorithm (GA) for the interlaminar strength of laminated composites with free edge is presented. For the calculation of interlaminar stresses of composite laminates with free edges, extended Kantorovich method is applied. In the formulation of GA, repair strategy is adopted for the satisfaction of given constraints. In order to consider the bounded uncertainty of material properties, convex modeling is used. Results of GA optimization with scattered properties are compared with those of optimization with nominal properties. The GA combined with convex modeling can work as a practical tool for maximum interlaminar strength design of laminated composite structures, since uncertainties are always encountered in composite materials and the optimal results can be changed.

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PCD 공구에 의한 Graphite/Epoxy 복합재료 가공시 발생하는 표면조도의 특성 연구

  • 왕덕현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.101-105
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    • 1992
  • Machined graphite/epoxy composite surfaces were studied by using SEM(Scanning Electron Microscopy). surface profilometry and its analysis to determine suitable surface describing parameters for machined unidirectional and laminate composite surface. The surface roughness and profile are found to be highly dependent on the fiber layup direction and the measurement direction. Machined unidirectional and 0.deg. 45 .deg. 90 .deg. plies in laminate composite surface profiles are found to be Gaussian in the direction of machining. Since there exist bare fibers without matrix smearing in 0 .deg. ply, higher surface roughness values were found in this orientation. It was possible to machine 90 .deg. and -45 .deg. plies due to the adjacent plies, which were holding those plies. It was found that the microgeometrical variations in terms of roughness parameters Ra without Dy (maximum Damage Depth) region and Dy are better descriptors of the machined laminate composite surface than commonly used roughness parameters Ra and Ra. The characteristics of surface profiles in laminate composite are well represented in CHD (Cumulative Height Distribution) plot and PPD (Percentage Probability Density) plot. Also, the power spectral density function is shown to be capable of identifying the wavelength distribution of the machining damage.