• Title/Summary/Keyword: composite element

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Design of EDM Machine Tool Structures for Microfactory with High Stiffness and Damping Characteristics (마이크로팩토리 용 미세방전 공작기계의 고강성/고감쇠 설계)

  • Kim, Ju-Ho;Chang, Seung-Hwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.205-211
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    • 2007
  • In this paper, foam-composite sandwich structures for EDM machine tool components such as column and column block designed by controlling stacking sequences and cross-sectional dimensions of the composite structures. The original column block is a box-shaped structure made of aluminum connecting a column and a Z-stage of the system. This research was focused on the design of efficient column block structure using a foam-composite sandwich structure which have good bending stiffness and damping characteristics to reduce the mass and increase damping ratio of the system. Vibration tests for getting damping ratio with respect to the stacking angle and thickness of the composites were carried out. Finite element analyses for static defection and vibration behaviour were also carried out to find out the appropriate stacking conditions; that is, stacking sequence and rib configuration. From the test and analysis results it was found that composite-foam sandwich structures for the microfactory system can be successful alternatives for high precision machining.

Composite action in connection regions of concrete-filled steel tube columns

  • Johansson, Mathias
    • Steel and Composite Structures
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    • v.3 no.1
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    • pp.47-64
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    • 2003
  • In a nonlinear finite element study on the mechanical behavior of simple beam connections to continuous concrete-filled steel tube columns, two principally different connection types were analyzed: one with plates attached to the outside of the tube wall, relying on shear transfer, and one with an extended plate inserted through the steel section to ensure bearing on the concrete core. The load was applied partly at the connection within the column length and partly at the top, representing the load from upper stories of a multistory building. The primary focus was on the increased demand for load transfer to ensure composite action when concrete with higher compressive strength is used. The results obtained from the analyses showed that the design bond strength derived from push tests is very conservative, mainly due to the high frictional shear resistance offered by pinching and contraction effects caused by connection rotation. However, with higher concrete strength the demand for load transfer increases, and is hard to fulfill for higher loads when connections are attached only to the steel section. Instead, the connection should penetrate into the concrete core to distribute load to the concrete by direct bearing.

Natural frequency of laminated composite plate resting on an elastic foundation with uncertain system properties

  • Lal, Achchhe;Singh, B.N.;Kumar, Rakesh
    • Structural Engineering and Mechanics
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    • v.27 no.2
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    • pp.199-222
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    • 2007
  • Composite laminated structures supported on elastic foundations are being increasingly used in a great variety of engineering applications. Composites exhibit larger dispersion in their material properties compared to the conventional materials due to large number of parameters associated with their manufacturing and fabrication processes. And also the dispersion in elastic foundation stiffness parameter is inherent due to inaccurate modeling and determination of elastic foundation properties in practice. For a better modeling of the material properties and foundation, these are treated as random variables. This paper deals with effects of randomness in material properties and foundation stiffness parameters on the free vibration response of laminated composite plate resting on an elastic foundation. A $C^0$ finite element method has been used for arriving at an eigen value problem. Higher order shear deformation theory has been used to model the displacement field. A mean centered first order perturbation technique has been employed to handle randomness in system properties for obtaining the stochastic characteristic of frequency response. It is observed that small amount of variations in random material properties and foundation stiffness parameters significantly affect the free vibration response of the laminated composite plate. The results have been compared with those available in the literature and an independent Monte Carlo simulation.

Finite Element Analysis of Inelastic Behavior of SRC Composite Piers (SRC 합성교각의 비탄성거동에 대한 유한요소해석)

  • Shim, Chang-Su;Han, Jung-Hoon;Park, Chang-Kyu;Chung, Young-Soo
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2006.03a
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    • pp.269-275
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    • 2006
  • In the design of bridge piers in seismic area, the ductility requirement is one of the most important design criteria. In order to enhance the seismic performance of RC columns, it is necessary to make the ductility of columns larger by covering RC columns with steel tubes or confining RC columns by arranging transverse reinforcement such as hoop ties closely. Concrete encased composite columns can be utilized for bridge piers especially in seismic area. In this paper, finite element analyses are performed to study the nonlinear behavior of concrete encased composite columns with single core steel or multiple steel elements under static and quasi-static loads. The cross-sections of these specimens ate composed of concrete-encased H-shaped structural steel columns and a concrete-encased circular tube with partial in-filled concrete. Test parameters were the amount of the transverse reinforcement, encased steel member, and loading axis. Through the comparison between FE analyses and test results, adequate material models for confined concrete and unconfined concrete ate investigated. After getting the proper analysis models for composite columns, several parameters are considered to suggest design considerations on the details of composite piers.

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A Numerical Study on the Thermo-mechanical Response of a Composite Beam Exposed to Fire

  • Pak, Hongrak;Kang, Moon Soo;Kang, Jun Won;Kee, Seong-Hoon;Choi, Byong-Jeong
    • International journal of steel structures
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    • v.18 no.4
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    • pp.1177-1190
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    • 2018
  • This study presents an analytical framework for estimating the thermo-mechanical behavior of a composite beam exposed to fire. The framework involves: a fire simulation from which the evolution of temperature on the structure surface is obtained; data transfer by an interface model, whereby the surface temperature is assigned to the finite element model of the structure for thermo-mechanical analysis; and nonlinear thermo-mechanical analysis for predicting the structural response under high temperatures. We use a plastic-damage model for calculating the response of concrete slabs, and propose a method to determine the stiffness degradation parameter of the plastic-damage model by a nonlinear regression of concrete cylinder test data. To validate simulation results, structural fire experiments have been performed on a real-scale steel-concrete composite beam using the fire load prescribed by ASTM E119 standard fire curve. The calculated evolution of deflection at the center of the beam shows good agreement with experimental results. The local test results as well as the effective plastic strain distribution and section rotation of the composite beam at elevated temperatures are also investigated.

Improved analytical formulation for Steel-Concrete (SC) composite walls under out-of-plane loads

  • Sabouri-Ghomi, Saeid;Nasri, Arman;Jahani, Younes;Bhowmick, Anjan K.
    • Steel and Composite Structures
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    • v.38 no.4
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    • pp.463-476
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    • 2021
  • The concept of using Steel-concrete (SC) composite walls as retaining walls has recently been introduced by the authors and their effectiveness of resisting out-of-plane loads has also been demonstrated. In this paper, an improved analytical formulation based on partial interaction theory, which has previously been developed by the authors, is presented. The improved formulation considers a new loading condition and also accounts for cracking in concrete to simulate the real conditions. Due to a limited number of test specimens, further finite element (FE)simulations are performed in order to verify the analytical procedure in more detail. It is observed that the results from the improved analytical procedure are in excellent agreement with both experimental and numerical results. Moreover, a detailed parametric study is conducted using the developed FE model to investigate effects of different parameters, such as distance between shear connectors, shear connector length, concrete strength, steel plate thickness, concrete cover thickness, wall's width to thickness ratio, and wall's height to thickness ratio, on the behavior of SC composite walls subjected to out-of-plane loads.

Finite element analysis of callus generation in fractured bones according to the strain distribution (골절부 변형률에 따른 골절부 가골 형성 과정의 유한요소해석)

  • Kim, Suk-Hun;Park, Myong-Gil;An, Song-Tao;Cho, Sung-Kyum;Chang, Seung-Hwan
    • Composites Research
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    • v.22 no.3
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    • pp.29-34
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    • 2009
  • In this paper, finite element analyses were used to estimate the strain distribution at the fracture site of a tibia bone. A stainless steel bone plate and various composite bone plates were considered to find out the best conditions for callus generation while bone fracture was cured for 16 weeks. Through this research, the appropriate load condition which makes the strains between the appropriate range($2{\sim}10%$) was sought. From this analysis, it was found that lower level of external load is needed for the appropriate strain for the case of composite bone plate application and it was also found that the composite bone plate had potential advantages for effective bone fracture healing relieved stress shielding effect.

Vibration response of rotating carbon nanotube reinforced composites in thermal environment

  • Ozge Ozdemir;Ismail Esen;Huseyin Ural
    • Steel and Composite Structures
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    • v.47 no.1
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    • pp.1-17
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    • 2023
  • This paper deals with the free vibration behavior of rotating composite beams reinforced with carbon nanotubes (CNTs) under uniform thermal loads. The temperature-dependent beam material is assumed to be a mixture of single-walled carbon nanotubes (SWCNTs) in an isotropic matrix and five different functionally graded (FG) distributions of CNTs are considered according to the variation along the thickness, namely the UD-uniform, FG-O, FG-V, FG-Λ and FG-X distributions where FG-V and FG-Λ are unsymmetrical patterns. Considering the Timoshenko beam theory (TBT), a new finite element formulation of functionally graded carbon nanotube reinforced composite (FGCNTRC) beam is created for the first time. And the effects of several essential parameters including rotational speed, hub radius, effective material properties, slenderness ratio, boundary conditions, thermal force and moments due to temperature variation are considered in the formulation. By implementing different boundary conditions, some new results of both symmetric and non-symmetrical distribution patterns are presented in tables and figures to be used as benchmark for further validation. In addition, as an alternative advanced composite application for rotating systems exposed to thermal load, the positive effects of CNT addition in improving the dynamic performance of the system have been observed and the results are presented in several tables and figures.

A Study on the Prediction of Warpage During the Compression Molding of Glass Fiber-polypropylene Composites (유리섬유-폴리프로필렌 복합재료의 압축 공정 중 뒤틀림 예측에 관한 연구)

  • Gyuhyeong Kim;Donghyuk Cho;Juwon Lee;Sangdeok Kim;Cheolmin Shin;Jeong Whan Yoon
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.367-375
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    • 2023
  • Composite materials, known for their excellent mechanical properties and lightweight characteristics, are applied in various engineering fields. Recently, efforts have been made to develop an automotive battery protection panel using a plain-woven composite composed of glass fiber and polypropylene to reduce the weight of automobiles. However, excessive warpage occurs during the GF/PP compression molding process, which makes car assembly challenging. This study aims to develop a model that predicts the warpage during the compression molding process. Obtaining out-of-plane properties such as elastic or shear modulus, essential for predicting warpages, is tricky. Existing mechanical methods also have limitations in calculating these properties for woven composite materials. To address this issue, finite element analysis is conducted using representative volume elements (RVE) for woven composite materials. A warpage prediction model is developed based on the estimated physical properties of GF/PP composite materials obtained through representative volume elements. This model is expected to be used for reducing warpages in the compression molding process.

Linear Static and Free Vibration Analysis of Laminated Composite Plates and Shells using a 9-node Shell Element with Strain Interpolation (변형률 보간 9절점 쉘 요소를 이용한 적층복합판과 쉘의 선형 정적 해석 및 자유진동 해석)

  • 최삼열;한성천
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.17 no.3
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    • pp.279-293
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    • 2004
  • The analysis of linear static and free vibration problems of isotropic and laminated composite plates and shells is performed by the improved 9-node shell element with the new strain displacement relationship. In that relationship, the effect of new additional terms between the bending strain and displacement has been investigated in the warping problem. Natural co ordinate based strains, stresses and constitutive equations are used. The assumed natural strain method is used to alleviate both membrane and shear locking behavior from the element. The Lanczos method is employed in the calculation of the eigenvalues of laminated composite structures and the Gauss integration rule is adopted to evaluate the mass matrix. The numerical examples are compared with the analytical solutions to validate the current formulation and the results presented could be useful for the understanding of the behaviour of laminates under free vibration conditions.