• Title/Summary/Keyword: composite element

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Investigation of a new steel-concrete connection for composite bridges

  • Papastergiou, Dimitrios;Lebet, Jean-Paul
    • Steel and Composite Structures
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    • v.17 no.5
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    • pp.573-599
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    • 2014
  • A new type of connection for steel-concrete composite bridges was developed by the Steel Structures Laboratory of Ecole Poytechinque $F{\acute{e}}d{\acute{e}}rale$ de Lausanne. Resistance to longitudinal shear is based on the development of shear stresses in the confined interfaces which form the connection. Confinement is provided by the reinforced concrete slab which encloses the connection and restrains the uplift (lateral separation) of the interfaces by developing normal stresses. The experimental investigation of the interfaces, under static and cyclic loading, enabled the development of the laws describing the structural behaviour of each interface. Those laws were presented by the authors in previous papers. The current paper focuses on the continuity of the research. It presents the experimental investigation on the new connection by means of push-out tests on specimens submitted to static and cyclic shear loading. Investigation revealed that the damage in the connection, due to cyclic loading, is expressed by the accumulation of a residual slip. A safe fatigue failure criterion is proposed for the connection which enabled the verification of the connection for the fatigue limit state with respect to the limit of fatigue. A numerical model is developed which takes into account the laws describing the interface behaviour and the analytical expressions for the confinement effect, the latter obtained by performing finite element analysis. This numerical model predicts the shear resistance of the connection and enables to assess its fatigue limit which is necessary for the fatigue design proposed.

Zirconia-Alumina Composite Coating Materials for Low Temperature Process (저온 공정용 지르코니아-알루미나 복합 코팅제 연구)

  • Choi, Jongwan
    • Journal of the Korean Applied Science and Technology
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    • v.38 no.6
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    • pp.1561-1567
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    • 2021
  • In this study, we have studied synthesis of zirconia-alumina composite coating materials via a low-temperature sol-gel process. The zirconia-alumina composites were prepared by coating zirconia precursor, alumina precursor, and organosilane mixture on a polyethylene terephthalate substrate through three steps: sol-gel process, low-temperature photocuring process, and heat treatment process. The structural properties and element analysis of the composites were confirmed by FT-IR and XPS. The coated composite showed a transmittance of 96% or more in the visible light region with a wavelength of 420 nm or more and pencil hardness of 9H or more. In case of the composite of the molar ratio of zirconia and alumina of 1:4, the highest nanoindentation hardness was measured with 1.212 GPa.

Optimization of structural elements of transport vehicles in order to reduce weight and fuel consumption

  • Kovacs, Gyorgy
    • Structural Engineering and Mechanics
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    • v.71 no.3
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    • pp.283-290
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    • 2019
  • In global competition manufacturing companies have to produce modern, new constructions from advanced materials in order to increase competitiveness. The aim of my research was to develop a new composite cellular plate structure, which can be primarily used for structural elements of road, rail, water and air transport vehicles (e.g. vehicle bodies, ship floors). The new structure is novel and innovative, because all materials of the components of the newly developed structure are composites (laminated Carbon Fiber Reinforced Plastic (CFRP) deck plates with pultruded Glass Fiber Reinforced Plastic (GFRP) stiffeners), furthermore combines the characteristics of sandwich and cellular plate structures. The material of the structure is much more advantageous than traditional steel materials, due mainly to its low density, resulting in weight savings, causing lower fuel consumption and less environmental damage. In the study the optimal construction of a given geometry of a structural element of a road truck trailer body was defined by single- and multi-objective optimization (minimal cost and weight). During the single-objective optimization the Flexible Tolerance Optimization method, while during the multi-objective optimization the Particle Swarm Optimization method were used. Seven design constraints were considered: maximum deflection of the structure, buckling of the composite plates, buckling of the stiffeners, stress in the composite plates, stress in the stiffeners, eigenfrequency of the structure, size constraint for design variables. It was confirmed that the developed structure can be used principally as structural elements of transport vehicles and unit load devices (containers) and can be applied also in building construction.

Analysis and Design of Composite Ladder for Pilot (조종사 탑승용 복합재 사다리 설계)

  • Kim, Tae-Hwan;Kim, Wie-Dae
    • Composites Research
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    • v.32 no.2
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    • pp.108-112
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    • 2019
  • There has been a continuous study on the weight reduction of structure by composites. Unlike isotropic materials, the physical properties of composites vary according to the direction of laminate and the order of lamination. Therefore, in the case of composite ladders, it is essential to perform structural analysis to verify the planned design. In this study, ladder was designed by applying fabric material. In addition, the effect of loading position on the ladder was analyzed through finite element analysis, and structural performance was analyzed by selecting the most problematic location. We analyzed the effect of stacking order on the structural strength of the ladder by analyzing the structure by applying various stacking sequence and measuring the failure value in each layer.

Optimization of Joint Hole Position Design for Composite Beam Clamping (복합재 빔 체결을 위한 체결 홀 위치 최적화)

  • Cho, Hee-Keun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.2
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    • pp.14-21
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    • 2019
  • In recent years, the use of composite structures has become commonplace in various fields such as aerospace, architecture, and civil engineering. In this study, A method is proposed to find optimal position of bolt hole for fastening of composite structure. In the case of composites, stress distribution is very complicated, and design optimization based on this phenomenon increases difficulty. In selecting the optimum position of the bolt hole, the response surface method(rsm), which is a method of optimization, was applied. A response surface was created based on design points by multiple finite element analyzes. The position of the bolt hole that minimizes the stress when bolting on the response surface was found. The distribution of the stress at the position of the optimal hole was much lower than that of the initial design. Based on the results of this study, it is possible to increase the design safety factor of the structure by appropriately selecting the position of the bolt hole according to various load types when designing the structure and civil structure.

Prototype Product Based on the Functional Test of ANG Fuel Vessel Applied to Composite Carbon Fiber (탄소섬유 복합재료를 적용한 ANG 연료용기의 시제작 및 성능평가)

  • Kim, Gun-Hoi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.3
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    • pp.7-13
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    • 2019
  • Recently, an automobile market used to natural gas has emerged as fast-growing as the several countries, who holds abundant natural fuel resources, has promoted to supply the national agency for an automobile car. LNG fuel vessel is more efficient in another way as the energy density is high, but it requires a high technology and investment to maintain extreme low temperature. CNG fuel vessel are relatively low-cost alternative to LNG, but poorly economical in terms of energy density as well as showing safety issues associated with compressed pressure. The development of adsorbed natural gas (ANG) has emerged as one of potential solutions. Therefore, it is desirable to reduce the weight of vessel by applying light-weighed a composite carbon fiber in order to response to the regulation of $CO_2$ emission. Herein, this study make the prototype ANG vessel not only based on the optimal design and analysis of material characteristic but also based on the shape design, and it suggest a new type for the composite carbon fiber vessel which verified functional test. Moreover, the detail shape design is analyzed by a finite element analysis, and its verifies the ANG vessel.

Local buckling of rectangular steel tubes filled with concrete

  • Kanishchev, Ruslan;Kvocak, Vincent
    • Steel and Composite Structures
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    • v.31 no.2
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    • pp.201-216
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    • 2019
  • This scientific paper provides a theoretical, numerical and experimental analysis of local stability of axially compressed columns made of thin-walled rectangular concrete-filled steel tubes (CFSTs), with the consideration of initial geometric imperfections. The work presented introduces the theory of elastic critical stresses in local buckling of rectangular wall members under uniform compression. Moreover, a numerical calculation method for the determination of the critical stress coefficient is presented, using a differential equation for a slender wall with a variety of boundary conditions. For comparison of the results of the numerical analysis with those collected by experiments, a new model is created to study the behaviour of the composite members in question by means of the ABAQUS computational-graphical software whose principles are based on the finite element method (FEM). In modelling the analysed members, the actual boundary and loading conditions and real material properties are taken into account, obtained from the experiments and material tests on these members. Finally, the results of experiments on such members are analysed and then compared with the numerical values. In conclusion, several recommendations for the design of axially compressed composite columns made of rectangular concrete-filled thin-walled steel tubes are suggested as a result of this comparison.

A Methodology to Determine Composite Material Allowables and Design Values Using Building Block Approach (빌딩블록 접근법을 이용한 복합재 재료 허용치 및 설계치 설정 방법)

  • Kim, Sung Joon;Lee, Seung-gyu;Hwang, In-hee
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.6
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    • pp.377-384
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    • 2022
  • In the design of composite aircraft structures, it is very important to set material allowables and design values, which take into account certification. And when determining the material allowable and design value of composite structures, the static strength, damage tolerance requirements, and environmental effects should be considered. The building block approach has been applied to the civil and military aviation industry for a long time and provides the principal certification methodology. This current certification methodology is based on extensive testing including coupon, element, sub-component, and full scale test. In this paper, some examples of composite allowable tests have been presented and the fundamental background and application methods of the building block approach have been presented.

Natural vibrations and hydroelastic stability of laminated composite circular cylindrical shells

  • Bochkareva, Sergey A.;Lekomtsev, Sergey V.
    • Structural Engineering and Mechanics
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    • v.81 no.6
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    • pp.769-780
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    • 2022
  • This paper studies the dynamic behavior of laminated composite circular cylindrical shells interacting with a fluid. The mathematical formulation of the dynamic problem for an elastic body is developed based on the variational principle of virtual displacements and the relations of linear elasticity theory. The behavior of an ideal compressible fluid is described by the potential theory, the equations of which together with boundary conditions are transformed to a weak form. The hydrodynamic pressure exerted by the fluid on the internal surface of the shell is calculated according to the linearized Bernoulli equation. The numerical implementation of the mathematical formulation has been done using the semi-analytical finite element method. The influence of the ply angle and lay-up configurations of laminated composites on the natural vibration frequencies and the hydroelastic stability boundary have been analyzed for shells with different geometrical dimensions and under different kinematic boundary conditions set at their edges. It has been found that the optimal value of the ply angle depends on the level of filling of the shell with a fluid. The obtained results support the view that by choosing the optimal configuration of the layered composite material it is possible to change upwards or downwards the frequency and mode shape, as well as the critical velocity for stability loss over a wide range.

Behaviour of soil-steel composite bridge with various cover depths under seismic excitation

  • Maleska, Tomasz;Beben, Damian
    • Steel and Composite Structures
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    • v.42 no.6
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    • pp.747-764
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    • 2022
  • The design codes and calculation methods related to soil-steel composite bridges and culverts only specify the minimum soil cover depth. This value is connected with the bridge span and shell height. In the case of static and dynamic loads (like passing vehicles), such approach seems to be quite reasonable. However, it is important to know how the soil cover depth affects the behaviour of soil-steel composite bridges under seismic excitation. This paper presents the results of a numerical study of soil-steel bridges with different soil cover depths (1.00, 2.00, 2.40, 3.00, 4.00, 5.00, 6.00 and 7.00 m) under seismic excitation. In addition, the same soil cover depths with different boundary conditions of the soil-steel bridge were analysed. The analysed bridge has two closed pipe-arches in its cross section. The load-carrying structure was constructed as two shells assembled from corrugated steel plate sheets, designed with a depth of 0.05 m, pitch of 0.15 m, and plate thickness of 0.003 m. The shell span is 4.40 m, and the shell height is 2.80 m. Numerical analysis was conducted using the DIANA programme based on the finite element method. A nonlinear model with El Centro records and the time history method was used to analyse the problem.