• 제목/요약/키워드: composite element

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An effective solution of electro-thermo-structural problem of uni-axially graded material

  • Murin, J.;Kutis, V.;Masny, M.
    • Structural Engineering and Mechanics
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    • v.28 no.6
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    • pp.695-713
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    • 2008
  • The aim of this contribution is to present a new link/beam finite element suitable for electrothermo-structural analysis of uni-axially graded materials. Continuous polynomial variation of geometry and material properties will be considered. The element matrix and relations for solution of Joule's heat (and its distribution to the element nodes) have been established in the sense of a sequence method of a coupled problem solution. The expression for the solution of nodal forces caused by a continuously distributed temperature field has also been derived. The theoretical part of this contribution is completed by numerical validation, which proves the high accuracy and effectiveness of the proposed element. The results of the performed experiments are compared with those obtained using the more expensive multiphysical link element and solid element of the FEM program Ansys. The proposed finite element could be used not only in the multiphysical analysis of the current paths and actuators but also in analysis of other 1D construction parts made of composite or uni-axially graded materials.

Finite Element Analysis of Ultrasonic Wave Propagation in Anisotropic Materials (유한요소법을 이용한 이방성 재료에서의 초음파 전파 거동 해석)

  • Jeong, Hyun-Jo;Park, Moon-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2201-2210
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    • 2002
  • The accurate analysis of ultrasonic wave propagation and scattering plays an important role in many aspects of nondestructive evaluation. A numerical analysis makes it possible to perform parametric studies, and in this way the probability of detection and reliability of test results can be improved. In this paper, a finite element method was employed for the analysis of ultrasonic wave propagation in anisotropic materials, and the accuracy of results was checked by comparing with analytical predictions. The element size and the integral time step, which are the critical components for the convergence of finite element solutions, were determined using a commercial finite element code. Some differences for wave propagation in anisotropic media were illustrated when plane waves are propagating in a unidirectionally reinforced composite materials. When plane waves are propagating in nonsymmetric directions in a symmetric plane, deviation angles between the wave vector and the energy vector were found from finite element analyses and the results agreed well with analytical calculations.

Composite Fracture Detection Capabilities of FBG Sensor and AE Sensor

  • Kim, Cheol-Hwan;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.27 no.4
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    • pp.152-157
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    • 2014
  • Non-destructive testing methods of composite materials are very important for improving material reliability and safety. AE measurement is based on the detection of microscopic surface movements from stress waves in a material during the fracture process. The examination of AE is a useful tool for the sensitive detection and location of active damage in polymer and composite materials. FBG (Fiber Bragg Grating) sensors have attracted much interest owing to the important advantages of optical fiber sensing. Compared to conventional electronic sensors, fiber-optical sensors are known for their high resolution and high accuracy. Furthermore, they offer important advantages such as immunity to electromagnetic interference, and electrically passive operation. In this paper, the crack detection capability of AE (Acoustic Emission) measurement was compared with that of an FBG sensor under tensile testing and buckling test of composite materials. The AE signals of the PVDF sensor were measured and an AE signal analyzer, which had a low pass filter and a resonance filter, was designed and fabricated. Also, the wavelength variation of the FBG sensor was measured and its strain was calculated. Calculated strains were compared with those determined by finite element analysis.

A Simplified Method for Determining Modal Strain Energy Release Rate of Free-Edge Delaminations in Laminated Composite (적층복합재의 자유단 박리에 대한 모드별 스트레인 에너지해방률의 간이계산법)

  • Kim, Taek-Hyun;Oh, Taek-Yul;Kim, In-Kweon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.423-429
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    • 1997
  • A simplified method for determining the mode components of the strain energy release rate of free-edge delaminations in laminated composite is proposed. The interlaminar stresses are evaluated as an interface moment and interface shear forces that are obtained from the equilibrium equations at the interface between the adjacent layers. Deformation of an edge-delaminated laminate is calculated by using a generalized quasi-three dimensional classical laminated plate theory developed by the authors. The analysis provides closed-form expression for the three components of the strain energy release rate. Comparison of results with a finite element solution using the virtual crack closure technique shows good agreement. In the present study, laminated composite with stacking sequences of [30/-30/90]$_{s}$ were examined. The simple nature of the method makes it suitable for primary design analysis for the delaminations of laminated composite.e.

An Experimental and Numerical Study on the Thermally Induced Residual Stress Effect in Metal Matrix Composites (열처리시 발생되는 잔류응력이 금속복합체에 미치는 영향에 관한 실험 및 수치해석적 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.108-117
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    • 1997
  • A continuum analysis has been performed for the application to the thermo-elasto-plastic behavior in a discontinuous metal matrix composite. an FEM (Finite Element Method) analysis was implemented to obtain the internal field quantities of composite as well as overall composite behavior and an experiment was demonstrated to compare with the numerical simulation . As the procedure, a reasonably optimized FE mesh generation, the appropriate imposition of boundary condition , and the relevant post processing such as elastoplastic thermomchanical analysis were taken into account. For the numerical illustration, an aligned axisymmetric single fiber model with temperature dependent material properties and precipitation hardening effect has been employed to assess field quantities. It was found that the residual stresses are induced substantially by the temperature drop during the thermal treatment and that the FEM results of the vertically and horizontally constrained model give a good agreement with experimental data.with non-woven carbon mat is about 24% higher than that of composite materials without non-woven carbon mat. Transverse tensile strength and torughness also increase by inserting non-woven carbon mat between layers.

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A Study on Failure Evaluation of Korean Low Floor Bus Structures Made of Hybrid Sandwich Composite (하이브리드 샌드위치 복합재 초저상버스 구조물의 파손 평가 연구)

  • Lee, Jae-Youl;Shin, Kwang-Bok;Lee, Sang-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.6
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    • pp.50-61
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    • 2007
  • The structural stiffness, strength and stability on the bodyshell and floor structures of the Korean Low Floor Bus composed of laminate, sandwich panels and metal reinforced frame were evaluated. The laminate composite panel and facesheet of sandwich panel were made of WR580/NF4000 glass fabric/epoxy laminate, while aluminum honeycomb or balsa was applied to the core materials of the sandwich panel. A finite element analysis was used to verify the basic design requirements of the bodyshell and the floor structure. The use of aluminum reinforced frame and honeycomb core was beneficial for weight saving and structural performance. The symmetry of the outer and inner facesheet thickness of sandwich panels did not affect the structural integrity. The structural strength of the panels was evaluated using Von-Mises criterion for metal structures and total laminate approach criterion for composite structures. All stress component of the bodyshell and floor structures were safely located below the failure stresses. The total laminate approach is recommended to predict the failure of hybrid sandwich composite structures at the stage of the basic design.

Development of Lightweight Moving Table for Linear Motor using Composite Materials (복합소재를 사용한 직선모터용 경량이송테이블 개발)

  • Hwang, Young-Kug;Eun, In-Ung;Lee, Choon-Man;Seo, Yong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.7-13
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    • 2010
  • Linear motors are efficient mechanism that offers high speed and positioning accuracy. By eliminating mechanical transmission mechanisms, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. Therefore, it is necessary to design moving table with high stiffness, high efficiency and light weight construction. This paper presents the development of moving table using composite material. In order to develop light weight construction of moving table, finite element analysis is performed to find best moving table construction and composite stacking sequence. NASTRAN and MINITAB were used as the optimizer. A prototype for the moving table using composite material was created.

An Integrated CAD/CAM System for CNG Pressure Vessel Manufactured by Deep Drawing and Ironing Operation

  • Park, Joon-Hong;Kim, Chul;Park, Jae-Chan
    • Journal of Mechanical Science and Technology
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    • v.18 no.6
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    • pp.904-914
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    • 2004
  • The fiber reinforced composite material is widely used in the multi-industrial field because of their high specific modulus and specific strength. It has two main merits which are to cut down energy by reducing weight and to prevent explosive damage proceeding to the sudden bursting which is generated by the pressure leakage condition. Therefore, Pressure vessels using this composite material can be applied in the field such as defence industry and aerospace industry. In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding of composite vessel subjected to internal pressure, the standard interpretation model is developed by using the ANSYS with AutoLISP and ANSYS APDL languages, general commercial software, which is verified as useful characteristic of the solution. Among the modules of the system, both the process planning module for carrying out the process planning of filament wound composite pressure vessel and the autofrettage process module for obtaining higher residual stress will minimize trial and error and reduce the period for developing new products. The system can serve as a valuable system for experts and as a dependable training aid for beginners.

A study on the extrusion forming characteristics of construction materials with die and process parameters (금형 및 공정변수에 따른 층상복합재료의 압출성형 특성에 관한 연구)

  • Ko, Byung-Du;Lee, Ha-Sung
    • Design & Manufacturing
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    • v.7 no.1
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    • pp.11-18
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    • 2013
  • This paper presents the plastic inhomogeneous deformation behavior of bimetal composite rods during the axisymmetric and steady-state extrusion process through a conical die. The rigid-plastic FE model considering frictional contact problem was used to analyze the co-extrusion process with material combinations of Cu/Al. Different cases of initial geometry shape for composite material were simulated under different conditions of co-extrusion process, which includes the interference and frictional conditions. The main design parameters influencing on deformation pattern are diameter ratio of the composite components and semi-die angle. Efforts are focused on the deformation patterns, velocity gradient, predicted forming load and the end distance through the various simulations. Simulation results indicate that there is an obvious difference of forming pattern with various diameter ratio and semi-die angle. The analysis in this paper is concentrated on the evaluation of the design parameters on the deformation pattern of composite rod.

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Dynamic Instability of Delaminated Composite Structures with Various Geometrical Shapes (다양한 기하학적 형상을 갖는 층간 분리된 복합신소재 적층구조의 동적 불안정성)

  • Lee, Sang-Youl;Chang, Suk-Yoon
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.1 no.1
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    • pp.1-8
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    • 2010
  • The dynamic instability analysis of delaminated composite structures subjected to in-plane pulsating forces is carried out based on the higher order shell theory of Sanders. In the finite element (FE) formulation, the seven degrees of freedom per each node are used with transformations in order to fit the displacement continuity conditions at the delamination region. The boundaries of the instability regions are determined using the method proposed by Bolotin. The numerical results obtained for skew plates and shells are in good agreement with those reported by other investigators. The new results for delaminated skew plate and shell structures in this study mainly show the effect of the interactions between the radius-length ratio and other various parameters, for example, skew angles, delamination size, the fiber angle of layer and location of delamination in the layer direction. The effect of the magnitude of the periodic in-plane load on the instability regions is also investigated.

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