• Title/Summary/Keyword: component testing

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High-temperature Structural Analysis of Small-scale Prototype of Process Heat Exchanger (III) (공정열교환기 소형 시제품에 대한 고온구조해석(III))

  • Song, Kee-Nam;Lee, Heong-Yeon;Kim, Chan-Soo;Hong, Seong-Duk;Park, Hong-Yoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.2
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    • pp.191-200
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    • 2011
  • A PHE (Process Heat Exchanger) is a key component of nuclear hydrogen system for massive production of hydrogen; the PHE transfers the very high temperature heat ($950^{\circ}C$) generated from the VHTR (Very High Temperature Reactor) to a chemical reaction. The Korea Atomic Energy Research Institute developed a small-scale gas loop for testing the performance of VHTR components and manufactured a modified PHE prototype for carrying out the testing in the gas loop. In this study, as a part of the evaluation of the high-temperature structural integrity of the modified PHE prototype which is scheduled to test in the gas loop, we carried out high-temperature structural analysis modeling, macroscopic thermal and structural analysis of the PHE prototype under the gas loop test conditions as a precedent study before carrying out the performance test in the gas loop. The results obtained in this study will be used to design the performance test setup for the modified PHE prototype.

Quantitative Evaluation of Remote Field Eddy Current Defect Signals (배관 결함부 원거리장 와전류 신호 정량화 연구)

  • Jeong, Jin-Oh;Yi, Jae-Kyung;Kim, Hyoung-Jean
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.555-561
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    • 2000
  • The remote field eddy current (RFEC) inspection was performed on the ductile cast iron pipes with nominal outer diameter of 100mm, which were machined with various shapes and sizes of defects. Ductile cast iron pipes which are used as water supply pipe have the non-uniform thickness and asymmetric cross section due to relatively high degree of allowable errors during the manufacturing processes. These characteristics of ductile cast in pipes cause the long range background noises in RFEC signals along the pipe. In this study, tile machined defects in pipes were effectively classified by the moving window average (MWA) method which eliminated the long-range noise. The voltage plane polar plots (VPPP) method was used to quantitatively evaluate the depth and circumferential degree of defects. The VPPP signatures showed that the angle between defect signature and the normalized in-phase component on the VPPP is linear to the depth of defects. The nondestructive RFEC technique proved to be capable of quantitatively evaluating the machined defects of underground water supply pipe.

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Experimental Studies on Ultrasonic Guided Waves for the On-Line Inspection of Structural Integrity of Nuclear Power Plants (원전 기기 건전성의 온라인 검사를 위한 유도 초음파의 실험적 연구)

  • Eom, Heung-Seop;Kim, Jae-Hee;Song, Sung-Jin;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.331-340
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    • 2004
  • Deployment of an advanced on-line monitoring of the component integrity offers a prospect of improved performance, enhanced safety, and reduced overall cost for nuclear power plants. Ultrasonic guided waves have been known as one of the promising techniques that could be utilized for on-line monitoring. The present work is aimed at developing a new method for on-line monitoring of the pipes during the operation period of nuclear power plants. For this purpose, the steam generator (S/G) tube was selected as an object of tile experiment. Dispersion corves and the incident angles corresponding to the specific modes were calculated for the S/G tube. The modes of guided waves were identified by the time-frequency diagrams obtained by the short time Fourier transform. It was experimentally confirmed that there was no mode conversion when the ultrasonic guided waves passed over the curved region of the S/G tube. An optimum mode of guided wave for the S/G tube was suggested and verified by the experiment.

A Study on the Leakage Evaluation for Power Plant Valve Using Infrared Thermography Method (적외선열화상에 의한 발전용 밸브 누설명가 연구)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.110-115
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    • 2010
  • This study was conducted to estimate the feasibility using thermal image measurement that is applicable to internal leak diagnosis for the power plant valve. Abnormal heating of valve surface associated with high temperature steam f10w toward valve outlet side in the condition of low temperature is a primary indicator of leakage problems in high temperature and pressure valves. Thermal imaging enables to see the invisible thermal radiation that may portend impending damage before their condition becomes critical. When steam flow in valve outlet side in the condition of low temperature is converted into heat transmitted through the valve body due to the internal leakage in valve. The existence of abnormally increasable leakage rate in the valve will result in abnormally high levels of heat to be generated that can be quickly identified with a thermal image avoiding energy loss or damage of valve component. From the experimental results, it was suggested that the thermal image measurement could be an effective way to precisely diagnose and evaluate internal leak situation of valve.

Nonlinear modeling of roof-to-wall connections in a gable-roof structure under uplift wind loads

  • Enajar, Adnan F.;Jacklin, Ryan B.;El Damatty, Ashraf A.
    • Wind and Structures
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    • v.28 no.3
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    • pp.181-190
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    • 2019
  • Light-frame wood structures have the ability to carry gravity loads. However, their performance during severe wind storms has indicated weakness with respect to resisting uplift wind loads exerted on the roofs of residential houses. A common failure mode observed during almost all main hurricane events initiates at the roof-to-wall connections (RTWCs). The toe-nail connections typically used at these locations are weak with regard to resisting uplift loading. This issue has been investigated at the Insurance Research Lab for Better Homes, where full-scale testing was conducted of a house under appropriate simulated uplift wind loads. This paper describes the detailed and sophisticated numerical simulation performed for this full-scale test, following which the numerical predictions were compared with the experimental results. In the numerical model, the nonlinear behavior is concentrated at the RTWCs, which is simulated with the use of a multi-linear plastic element. The analysis was conducted on four sets of uplift loads applied during the physical testing: 30 m/sincreased by 5 m/sincrements to 45 m/s. At this level of uplift loading, the connections exhibited inelastic behavior. A comparison with the experimental results revealed the ability of the sophisticated numerical model to predict the nonlinear response of the roof under wind uplift loads that vary both in time and space. A further component of the study was an evaluation of the load sharing among the trusses under realistic, uniform, and code pressures. Both the numerical model and the tributary area method were used for the load-sharing calculations.

A Study on the Quality Improvement of Electrical Master Box in Aircraft Vibration Environment (항공기 진동 환경에서의 전원분배장치 품질개선 연구)

  • Seo, Youngjin;Lee, Yoonwoo;Jang, Minwook;Jo, Jihyung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.8
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    • pp.181-189
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    • 2019
  • An aircraft power distribution device distributes and controls the power generated by the generator and provides overcurrent protection. There are many defect phenomena that make AC power distribution impossible during flight, which poses a problem in because some electronic equipment cannot be operated. We describe a process of deriving the root cause of defects by using vibration testing equipment to simulate the vibration conditions during aircraft flight, which result in defects. The results show that the cause of the defect is internal wiring damage caused by the vibration of the contactor of the AC power distribution device. Therefore, the shape of the contactor was improved to solve this problem. We also improved the test procedure by performing defect detection tests using vibration testing equipment to detect a faulty contactor. As a result of the improvements, a component certification test and flight test proved that the defect phenomena of the AC electrical master box were improved.

Experimental Study on the Drawbar Pull and Structural Safety of an Onion Harvester Attached to a Tractor (트랙터 부착형 양파수확기의 작업 속도에 따른 견인 부하와 구조 안정성에 관한 실험적 연구)

  • Shin, Chang-Seop;Kim, Jun-Hee;Ha, Yu-Shin;Park, Tusan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.16-25
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    • 2019
  • Recently, due to labor shortages in rural areas within South Korea, the demand for upland-field machinery is growing. In addition, there is a lack of development of systematic performance testing of upland-field machinery. Thus, this study examined structural safety and drawbar pull based on soil properties, as a first step for systematic performance testing on the test bed. First, the properties of soil samples from 10 spots within the experimental site were examined. Second, the strain was measured and converted into stress on 8 points of an onion harvester that are likely to fail. More specifically, the chosen parts are linked to the power, along with the drawbar pull, using a 6-component load cell equipped between the tractor and the onion harvester. The water content of the soil ranged between 5.7%-7.5%, and the strength between 250-1171 kPa. The test soil was subsequently classified into loam soil based on the size distribution ratio of the sieved soil. The onion harvester can be considered as structurally safe based on the derived safety factor and the drawbar pull of 115-1194 kgf, according to the working speed based on agricultural fieldwork.

Modal Characteristics of Control Element Assembly Shroud for Korean Standard Nuclear Power Plant(II : Test and Post-Test Analysis) (한국표준형 원자력발전소 제어봉집합체 보호구조물의 모우드 특성 II)

  • Jhung, Myung-Jo;Park, Keun-Bae;Song, Heuy-Gap;Choi, Suhn
    • Computational Structural Engineering
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    • v.5 no.4
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    • pp.93-102
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    • 1992
  • The design of reactor internals requires the accurate vibration characteristics of each component for subsequent dynamic structural response analyses. For Korean standard nuclear power plant some modifications on the Control Element Assembly shroud from the reference design have been made, Since the shroud is complex in geometry having an array of vertical round tubes and webs in a square grid pattern, and being tied down by preloaded tie rods into position, it is planned to perform a vibration measurement program consisting of both experimental and analytical modal studies upon that component. The shroud modal testing was performed on the low frequency global survey to measure the first several modes. The analysis using the finite element model was also performed for the as-tested conditions. The natural frequencies and mode shapes from both test and analysis have been acquired and compared to be in good agreement. It is concluded that finite element model generated is good enough to be used in the design for the dynamic response analysis under various loading conditions.

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The Monohydrogen Arsenate-sensing Electrodes (Monohydrogen Arsenate 감응 전극)

  • Gwon-Shik Ihn;Il-Bae Park
    • Journal of the Korean Chemical Society
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    • v.31 no.2
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    • pp.162-167
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    • 1987
  • Four component $Ag_2S$-PbS-$PbHAsO_4-Cu_2S$ and three component $Ag_2S$-PbS-$PbHAsO_4$ electrodes have been prepared and evaluated for the direct measurement of monohydrogen arsenate. The 3.0 : 0.5 : 1.0 : 0.25 (mole ratio, $Ag_2S$:PbS:$PbHAsO_4:Cu_2S$) composition is superior in terms of potentiometric response, stability, rapidity of response and reproducibility. Testing was done over the concentration range $10^{-1}$~$10^{-4}M\;HA_SO_4^{2-}$in 0.1F NH4Ac-NH4OH buffer solution at pH 8.50 with constant ionic strength. Interfering ions were $CN^-,\;I^-,\;S^{-2}$ and $Cl^-$.

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Determining the Refractive Index Distribution of an Optical Component Using Transmission Deflectometry with Liquids (액체와 투과형 편향법을 이용한 광학부품의 굴절률 분포 측정)

  • Shin, Sanghoon;Yu, Younghun
    • Korean Journal of Optics and Photonics
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    • v.25 no.6
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    • pp.326-333
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    • 2014
  • Phase-measuring deflectometry is a full-field gradient measuring technique that lends itself very well to testing specular optical surfaces. We have measured the deformation of the surface of a lens by transmission deflectometry with liquids. In this study, a method is proposed for measuring the refractive index distribution of a transparent object component. The proposed method combines transmission deflectometry with liquids. The deformed fringe patterns of a sample immersed in different fluids are recorded, and then the three-dimensional phase information of the sample is reconstructed numerically. We have used phase-shifting and temporal phase-unwrapping methods to retrieve the phase from the measured deformed fringe pattern, and we have used a least-squares method to find the height information of the specular surface from the calculated slope. In particular, we have proposed a theoretical model for determining the refractive index of sample and planar convex lens are demonstrated experimentally.