• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.272-273
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• 2006

A new process of pulsed electric current sintering was developed. It combines compaction with activated sintering effectively and can manufacture bulky nano-crystalline materials very quickly. A nano-structured steel is obtained with high relative density and hardness by this process. The average grain size of iron matrix is 58nm and the carbide particulate size is less than 100 nm. The densification temperature of ball-milled powders is approximately $200^{\circ}C$ lower than that of blended powders. When the sintering temperature increases, the density of as-sintered specimen increases but the hardness of as-sintered specimen first increases and then decreases.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.393-394
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• 2006

Highly compressible Ni-Mo steels are attractive materials for PM due to high sinter density and ease of processing. Extra-fine Ni admixed PM steels have demonstrated improved mechanical properties and rolling contact fatigue resistance due to a more uniform microstructure and increased Ni diffusion during sintering. Sinter densities of single press single sinter XF Ni-Mo steels can approach $7.5\;g/cm^3$ at moderate compaction pressures. Leaner alloys based on extra-fine Ni powder are possible depending on the performance requirements of the PM steel part. Extra-fine Ni steels are particularly attractive for the growing market of high performance PM gears and sprockets.

• Journal of Powder Materials
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• v.11 no.3
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• pp.233-241
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• 2004

In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve both full density and grain refinement of Al-20 wt% Si powders without grain growth, which was considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (Equal channel angular pressing), one of the most promising method in SPD, was used for the powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 passes was conducted for 10$0^{\circ}C$ and 20$0^{\circ}C$ It was found by microhardness, compression tests and micro-structure characterization that high mechanical strength could be achieved effectively as a result of the well bonded powder contact surface during ECAP process. The SPD processing of powders is a viable method to achieve both fully density and nanostructured materials.

• Journal of the Korean Ceramic Society
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• v.19 no.2
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• pp.115-120
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• 1982

The main objective of this work was to study the efTect of pressed density of pellets prepared from an oxide powder on their fired density and to prove experimentally the parabolic relationship proposed by FORD. A-I6 and A-J7 alumina powders. which showed quite dlfrerent powder characteristics but were essentially very reactive powders, were employed, and a series of pelIets weIe pressed in a 1l.2mm diameter hardened steel die with a hydraulic press and a mechanically operated press in order to obtain a wide range of pressed demity. Density ranges from 35 to 65 % theoretical for A-16, and 46 to 66 % theoretical far A-17 were obtained and the highest pressed density achieved using lubricant was 67.8 % theoretical. CompactlOn mechanisms for A-16 and A-I 7 were deduced. Several plots of ($D_F$-$D_P$) against DpjDT showed reasonable parabola and temperature dependence and the maximum density increase occurred when the pressed density was approximately 50% theoretical. The parabolic relationship was confirmed by linear plot of ($D_F$-$D_P$) against (1-$\frac{D_P}{D_T})$).

• Journal of Bio-Environment Control
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• v.23 no.2
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• pp.109-115
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• 2014

This study examined the uplift bearing capacity of spiral steel pegs according to the degree of soil compaction and embedded depth in a small-scaled lab test. As a result, their uplift bearing capacity increased according to the degree of soil compaction and embedded depth. The uplift bearing capacity under the ground condition of 85% compaction rate especially recorded 48.9 kgf, 57.9 kgf, 86.2 kgf and 116.6 kgf at embedded depth of 25 cm, 30 cm, 35 cm and 40 cm, respectively, being considerably higher than under other ground conditions. There were huge differences in the uplift bearing capacity of spiral steel pegs according to the compaction conditions of ground. Their maximum uplift bearing capacity was 116.6 kgf under the ground condition of 85% compaction rate and at embedded depth of 40 cm, and it is very high considering the data of spiral steel pegs. It is thus estimated that wind damage can be effectively reduced by careful maintenance of ground condition surrounding spiral steel pegs. In addition, spiral steel pegs will be able to make a contribution to greenhouse structural stability if proper installation methods are provided including the number and interval according to the types of greenhouse as well as fixation of plastic film. The findings of the study indicate that the optimal effects of spiral steel pegs for greenhouse can be achieved at embedded depth of more than 35cm and compaction degree of more than 85%. The relative density of the model ground in the test was 67% at compaction rate of 85%.

• Journal of the Korean GEO-environmental Society
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• v.13 no.9
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• pp.5-16
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• 2012

In the case of using the soil materials created by cutting in-situ ground directly without adjusting particle size, it is recommendable to seek the compaction property or material constant required for filling design or density control through indoor test, and many studies on this subject have been carried out during that time. The researches conducted during that time, however, were focused on the mixed materials with different diameters that exist in a natural condition. There has been no study conducted using coal fly ash that is by-product of the thermal power plant that is actively considered as the building materials. Therefore, this study was aimed at implementing compaction test and examining the basic engineering property in order to explore the influence of crushing the particles through compacting the admixture of crushed stone and coal fly ash produced from thermal power plant on its engineering property, and then the impact of the admixture volume of each material on compaction property and material property by conducting the One-Dimensional Compression Test. As result of compaction test, the optimum moisture ratio of coal fly ash was shown to be approx. 23%. As result of compaction test in accordance with the mixed ratio of coal fly ash and crushed stone under the same compaction energy and moisture ratio, dry unit weight tended to drop when the mixed ratio of coal fly ash exceeded 30%, while it reached approx. $1.81gf/cm^3$ when the mixed ratio was 30%. As result of One-Dimensional Compression Test in accordance with the mixed ratio of crushed stone and coal fly ash, the change in void ratio by particle crushing was at the highest level in the case of coal fly ash 100%, while the lowest level in the case of crushed stone 100%. In the case of mixed materials of crushed stone and coal fly ash, compression index was at the lowest level in case of coal fly ash 30%, and therefore this ratio of mixed material was judged to be the most stable from an engineering aspect.

• Korean Journal of Soil Science and Fertilizer
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• v.30 no.3
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• pp.226-233
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• 1997

To investigate the salt accumulation in the plastic film house soils, bulk density, electrical conductivity(EC), exchangeable canons and water soluble anions were determined at different depths(0~60cm) in the salt-accumulated plastic film house soils in Yesan, Chungnam, Korea. Bulk density were increased from $1.2Mg/m^3$ to $1.5Mg/m^3$ as the depth changed from 0cm(top soil) to 30cm(subsoil) below the soil surface, whereas the bulk densities between 30cm to 60cm slightly decreased to $1.42Mg/m^3$. These changes of soil bulk densities might influence the porosity and pore size distribution, resulting in affecting the water flow throughout, soil layers. Electrical conductivity and Exchangeable sodium percentage(ESP) for 0 to 10cm soil layer were 5.08 dS/m and 6.4, respectively, while the EC was decreased to less than 1.63 dS/m in 20~30cm depth and about 0.7 dS/m. Salt accumulation patterns in the plastic film house soils might be influenced by the changes of the bulk densities in soil.

• Journal of Powder Materials
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• v.21 no.4
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• pp.256-259
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• 2014

A magnetic powder, M-type barium hexaferrite (BaFe12O19), was consolidated with the spark plasma sintering process. Three different holding temperatures, $850^{\circ}C$, $875^{\circ}C$ and $900^{\circ}C$ were applied to the spark plasma sintering process with the same holding times, heating rates and compaction pressure of 30 MPa. The relative density was measured simultaneously with spark plasma sintering and the convergent relative density after cooling was found to be proportional to the holding temperature. The full relative density was obtained at $900^{\circ}C$ and the total sintering time was only 33.3 min, which was much less than the conventional furnace sintering method. The higher holding temperature also led to the higher saturation magnetic moment (${\sigma}_s$) and the higher coercivity ($H_c$) in the vibrating sample magnetometer measurement. The saturation magnetic moment (${\sigma}_s$) and the coercivity ($H_c$) obtained at $900^{\circ}C$ were 56.3 emu/g and 541.5 Oe for each.

• Journal of the Korean Society for Nondestructive Testing
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• v.15 no.2
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• pp.364-370
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• 1995

The purpose of this paper was to develop a nondestructive evaluation method of sintered material by ultrasonic method. The density distribution of sintered material becomes inhomogeneous partially because of the friction between the powder and the die during compaction. The inhomogeneity was investigated by measurement of the energy attenuation coefficient and the shift of the center frequency in the frequency spectrum of the ultrasonic reflection echo. The experimental results showed that the center frequency of reflection wave depended linearly on the density of sintered materials. However, the attenuation coefficient decreased inversely as the density increased. This study shows that the shift of the center frequency in the frequency spectrum of reflection wave can be used to a nondestructive evaluation of sintered materials.

• Journal of Powder Materials
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• v.15 no.1
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• pp.31-36
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• 2008

In this study, the bottom-up powder metallurgy and the top-down severe plastic deformation (SPD) techniques for manufacturing bulk nanomaterials were combined in order to achieve both full density and grain refinement without grain growth of rapidly solidified Al-20 wt% Si alloy powders during consolidation processing. Continuous equal channel multi-angular processing (C-ECMAP) was proposed to improve low productivity of conventional ECAP, one of the most promising method in SPD. As a powder consolidation method, C-ECMAP was employed. A wide range of experimental studies were carried out for characterizing mechanical properties and microstructures of the ECMAP processed materials. It was found that effective properties of high strength and full density maintaining nanoscale microstructure are achieved. The proposed SPD processing of powder materials can be a good method to achieve fully density and nanostructured materials.