• Title/Summary/Keyword: combustion synthesis

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Synthesis and Characterization of Ti-B System Ceramics Prepared by Self-Propagating High-Temperature Synthesis Method (SHS법에 의한 Ti-B 계 세라믹스의 합성 및 소결특성)

  • 이형복;최일선;오응주;여철현
    • Journal of the Korean Ceramic Society
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    • v.28 no.3
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    • pp.234-242
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    • 1991
  • Ti-B system ceramics were prepared by the self-propagating high-temperature synthesis method from the mixture of metal titanium and boron powders The major crystalline phase as a function of boron content was TiB for mixtures containing 0.5 or 1.0mol B, and TiB2 for these containing over 1.3mol B. The combustion mode observed by a high-speed camera was steady-state. The Combustion velocity increased with increasing the boron content. Sintered TiB2 specimen showed the density of 97% of theoretical valve, Vicker's hardness of 2250kg/㎟ for 0.2kg load and three-point-flexure strength of 500MPa.

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One Step Synthesis of Dense WC-20 vol.% Co Super Hard Material (한공정에 의한 치밀한 WC-20 vol.%Co 초경합금 제조)

  • 박충도;손인진;김환철;이영국
    • Journal of Powder Materials
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    • v.8 no.4
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    • pp.231-238
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    • 2001
  • We combined Field-Activated Combustion Synthesis(FACS) with mechanical pressure to produce dense WC-20 vol.%Co composite in one step. The hardness, the fracture toughness and the relative density of the dense WC-20 vol.%Co were investigated. Under the application of 60 MPa pressure and 3000A current on the reactants, the relative density of WC-20 vol.%Co composite was 99.4%. The fracture toughness and hardness were $9.4 MPa.m^{1/2}$ and $1672kg\textrm{mm}^2$ respectively. The fracture toughness and hardness of WC-20 vol.%Co composite produced by FAPACS were lower than that of nanostructured composite, but similar to commercial ones. Therefore we concluded that the FAPACS method which can produce WC-20 vol.%Co within several minutes in one step is superior to conventional ones.

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Fabrication of Nano-sized ZnO Colloids from Spray Combustion Synthesis (SCS) (분무연소합성(SCS)법에 의한 나노크기 산화아연(ZnO) 콜로이드의 제조)

  • Lee, Sang-Jin;Lee, Sang-Won;Jun, Byung-Sei
    • Journal of the Korean Ceramic Society
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    • v.41 no.1
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    • pp.76-80
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    • 2004
  • Nano-sized ZnO colloids were prepared by use of spray combustion method. for combustion reaction, $Zn(NO_3)_2{\cdot}6H_2O$ and $CH_6N_4O$ were employed as an oxidizer and a fuel. Exothermic peak was shown at $230^{\circ}C$ by DTA/TGA, and it was considered as a combustion reaction followed by ignition of the precursor mixture. In case of spray combustion method, because insufficient contents of molecules and radicals generated from precursor droplets may lead an incomplete igmition, the ignition temperature of combustion chamber was chosen at $500^{\circ}C$. For diminishing aerosol coagulation, the droplet number concentration was reduced by filter media. The fluid was laminar with 2.5 seconds of aerosol residence time. The synthesized colloids had spherical shape with 180 nanometer size, and the crystalline phase was ZnO with hexagonal structure.

Combustion Synthesis of $LiMn_2$$O_4$with Citric Acid and the Effect of Post-heat Treatment

  • Han, Yi-Sup;Son, Jong-Tea;Kim, Ho-Gi;Jung, Hun-Teak
    • Journal of the Korean Ceramic Society
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    • v.38 no.4
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    • pp.307-307
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    • 2001
  • Combustion process with citrate was used to produce the LiMn$_2$O$_4$powder. Precursors are pre-ignited in open air followed by post-heating in the range from $600^{\circ}C$ to 80$0^{\circ}C$ for 4h. With varying the molar ratio (R) of ethylene glycol (EG) to citric acid (CA) from 0 to 4, the effect of EG content on powder characteristics is evaluated. Vacuum drying promote the auto-ignition at room temperature. With small addition of EG metal ion was selectively segregated with organic substances and undesired lithium evaporation occurred during post-heating. LiMn$_2$O$_4$phase which is produced by combustion reaction was decomposed back to Mn$_3$O$_4$because the reaction temperature was higher than 95$0^{\circ}C$. With increasing EG content, the homogeneity of LiMn$_2$O$_4$powder increased and specific surface area increased. And lithium evaporation during vacuum drying and/or ignition also increased.

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Calculations of Equilibrium Species and Solution Combustion Process for Spray Combustion Synthesis (SCS) (분사연소합성(SCS)을 위한 평형종 계산과 용액연소공정)

  • ;;;;Gary L. Messing
    • Journal of the Korean Ceramic Society
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    • v.38 no.6
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    • pp.545-550
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    • 2001
  • 본 연구에서는 분사연소합성(SCS)을 위한 기초단계로서 용액연소합성에 대한 거동을 살펴보고자 알루미나 합성을 모델로 하였으며 이를 위해 전구체에 대한 열분해거동, 그리고 각 온도에서의 평형종 분압 계산 및 합성과정을 조사하였다. 각각의 열중량 분석(TGA) 결과 산화제와 환원제(연료)의 열분해 이력이 서로 다르게 나타났으며, 열역학 응용 프로그램인 ChemSag에 의한 평형종 분압의 계산에서 연소속도를 저하시킬 수 있는 $CO_2$와 수증기 가스 분압이 상당부분 존재하였다. 산화제/환원제 혼합물의 열분석(DTA/TG) 결과 산화제와 환원제의 열분해 거동의 차이, 그리고 매우 작은 시료의 양으로 인해 263$^{\circ}C$에서 발열피크가 매우 작게 나타났다. 열분석 시료에 비해 발열 에너지를 높이기 위해 산화제와 환원제 혼합 전구체를 비이커에서 증기압을 조절하며 가열시켜 본 결과 27$0^{\circ}C$에서 $\alpha$-Al$_2$O$_3$생성물을 얻을 수 있었다. 따라서 분사연소합성 반응을 통해 세라믹 원료를 합성하기 위해서는 연소과정 중 열분해 거동과 평형종의 분압을 고려하여야 한다.

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Synthesis of $Li_2$$ZrO_3$ Powder by a Precipitation-Combustion Process (침전연소법에 의한 $Li_2$$ZrO_3$ 분말 합성)

  • 박지연;정층환;오석진;김영석;국일현
    • Journal of the Korean Ceramic Society
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    • v.35 no.5
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    • pp.451-457
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    • 1998
  • $Li_2$$ZrO_3$ powder which is one of the candidates of breeding materials for the fusion reactor was syn-thesized by a precipitation-combustion process. Although precipitates from the reaction between zirconium nitrate and citric acid were existed in a precursor solution. $Li_2$$ZrO_3$ could easily be obtained by using the mixed fuel of urea and citric acid in stoichiometric composition. The phases of as-synthesized powder con-sisted of $Li_2$$ZrO_3$ and small amounts of $Li_6$$Zr_2O_3$ and $Li_2$$ZrO_3$ The latter phases disappeared after the cal-cination at $1100^{\circ}C$ for 2 h. The primary particle size and the specific surface area of as-synthesized powders were smaller than 20nm and 10-14 $M^2$/g, respectively. The primary particle size of the precipitation-combustion synthesized powders was affected by the size of precipitates present in a precursor solution.

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Synthesis and Characterization of Phase Pure NiO Nanoparticles via the Combustion Route using Different Organic Fuels for Electrochemical Capacitor Applications

  • Srikesh, G.;Nesaraj, A. Samson
    • Journal of Electrochemical Science and Technology
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    • v.6 no.1
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    • pp.16-25
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    • 2015
  • Transition metal oxide nanocrystalline materials are playing major role in energy storage application in this scenario. Nickel oxide is one of the best antiferromagnetic materials which is used as electrodes in energy storage devices such as, fuel cells, batteries, electrochemical capacitors, etc. In this research work, nickel oxide nanoparticles were synthesized by combustion route in presence of organic fuels such as, glycine, glucose and and urea. The prepared nickel oxide nanoparticles were calcined at 600℃ for 3 h to get phase pure materials. The calcined nanoparticles were preliminarily characterized by XRD, particle size analysis, SEM and EDAX. To prepare nickel oxide electrode materials for application in supercapacitors, the calcined NiO nanoparticles were mixed with di-methyl-acetamide and few drops of nafion solution for 12 to 16 h. The above slurry was coated in the graphite sheet and dried at 50℃ for 2 to 4 h in a hot air oven to remove organic solvent. The dried sample was subjected to electrochemical studies, such as cyclic voltammetry, AC impedance analysis and chrono-coulometry studies in KOH electrolyte medium. From the above studies, it was found that nickel oxide nanoparticles prepared by combustion synthesis using glucose as a fuel exhibited resulted in low particle diameter (42.23 nm). All the nickel oxide electrodes have shown better good capacitance values suitable for electrochemical capacitor applications.

Processing of NiTi Shape Memory Alloy by Self- propagating High-temperature Synthesis (자전 고온 반응 합성법을 이용한 NiTi계 형상기억 합금의 제조에 관한 연구)

  • 윤종필
    • Journal of Powder Materials
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    • v.2 no.2
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    • pp.158-164
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    • 1995
  • Synthesis of the NiTi shape memory alloy using the thermal explosion mode of the self-propagating high-temperature synthesis has been investigated. The significant fractions of intermetallics phases were found to form at the Ti/Ni powder interface during the heating to the ignition temperature and seemed to influence the relative fraction of phases in the final products. As the heating rate to the ignition temperature was increased, the combustion temperature and the fraction of NiTi in the final reaction products were increased. The synthesis reaction under 70 MPa compressive pressure yielded a reaction product with 98% theoretical density.

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A Study on the Synthesis of Mullite by Combustion Synthesis Process (연소 합성 공정을 이용한 Mullite의 합성)

  • Lee, Kang-Hyun;Lee, Choe-Hyun;Kim, Taik-Nam;Kim, Jong-Ock;Lim, Dae-Young;Park, Won-Kyu
    • The Journal of Engineering Research
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    • v.2 no.1
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    • pp.133-138
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    • 1997
  • The conventional process in synthesizing mullite powder required high temperature ($1300^{\circ}C$) and long chemical reaction time. Thus the combustion process was used to synthesize the mullite powder in order to reduce the reaction time and temperature. The mixture of metal nitrate, fine silica, and fuel was used as the redox compounds under various experimental conditions. The combustion fire in hot plate experiment in rich, lean and stoichiometry fuel does not produce mullite. However, the obvious mullite, small amount of alumina and cristobalite was observed in the $500^{\circ}C$ pre-heat treatment furnace experiment. The components such as silica, urea, aluminm nitrate should be stoichiometry in order to make a perfect mullite crystal.

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