• Title/Summary/Keyword: combustion process

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Characteristics of Flue Gas Using Direct Combustion of VOC and Ammonia (휘발성 유기 화합물 및 암모니아 직접 연소를 통한 배기가스 특성)

  • Kim, JongSu;Choi, SeukCheun;Jeong, SooHwa;Mock, ChinSung;Kim, DooBoem
    • Clean Technology
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    • v.28 no.2
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    • pp.131-137
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    • 2022
  • The semiconductor process currently emits various by-products and unused gases. Emissions containing pollutants are generally classified into categories such as organic, acid, alkali, thermal, and cabinet exhaust. They are discharged after treatment in an atmospheric prevention facility suitable for each exhaust type. The main components of organic exhaust are volatile organic compounds (VOC), which is a generic term for oxygen-containing hydrocarbons, sulfur-containing hydrocarbons, and volatile hydrocarbons, while the main components of alkali exhaust include ammonia and tetramethylammonium hydroxide. The purpose of this study was to determine the combustion characteristics and analyze the NOX reduction rate by maintaining a direct combustion and temperature to process organic and alkaline exhaust gases simultaneously. Acetone, isopropyl alcohol (IPA), and propylene glycol methyl ether acetate (PGMEA) were used as VOCs and ammonia was used as an alkali exhaust material. Independent and VOC-ammonia mixture combustion tests were conducted for each material. The combustion tests for the VOCs confirmed that complete combustion occurred at an equivalence ratio of 1.4. In the ammonia combustion test, the NOX concentration decreased at a lower equivalence ratio. In the co-combustion of VOC and ammonia, NO was dominant in the NOX emission while NO2 was detected at approximately 10 ppm. Overall, the concentration of nitrogen oxide decreased due to the activation of the oxidation reaction as the reaction temperature increased. On the other hand, the concentration of carbon dioxide increased. Flameless combustion with an electric heat source achieved successful combustion of VOC and ammonia. This technology is expected to have advantages in cost and compactness compared to existing organic and alkaline treatment systems applied separately.

Changes of Gas Conditions of Iron Ore Sintering Process with FGR (제철 소결의 배가스 순환 적용에 따른 가스 조건 변화)

  • Ahn, Hyungjun;Choi, Sangmin;Cho, Byungkook
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.19-20
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    • 2012
  • Flue gas recirculation(FGR) is applied to sintering process to cope with issues including plant efficiency and environmental effects. However, it inevitably brings changes of incoming and outgoing gas conditions as plant configurations. Objective of this study was to build a process model for a sintering bed using a flowsheet process simulator and obtain information of mass and heat balance for gas flows over various process configurations with FGR.

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Piston Crevice Hydrocarbon Oxidation During Expansion Process in an SI Engine

  • Kyoungdoug Min;Kim, Sejun
    • Journal of Mechanical Science and Technology
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    • v.17 no.6
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    • pp.888-895
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    • 2003
  • Combustion chamber crevices in SI engines are identified as the largest contributors to the engine-out hydrocarbon emissions. The largest crevice is the piston ring-pack crevice. A numerical simulation method was developed, which would allow to predict and understand the oxidation process of piston crevice hydrocarbons. A computational mesh with a moving grid to represent the piston motion was built and a 4-step oxidation model involving seven species was used. The sixteen coefficients in the rate expressions of 4-step oxidation model are optimized based on the results from a study on the detailed chemical kinetic mechanism of oxidation in the engine combustion chamber. Propane was used as the fuel in order to eliminate oil layer absorption and the liquid fuel effect. Initial conditions of the burned gas temperature and in-cylinder pressure were obtained from the 2-zone cycle simulation model. And the simulation was carried out from the end of combustion to the exhaust valve opening for various engine speeds, loads, equivalence ratios and crevice volumes. The total hydrocarbon (THC) oxidation in the crevice during the expansion stroke was 54.9% at 1500 rpm and 0.4 bar (warmed-up condition). The oxidation rate increased at high loads, high swirl ratios, and near stoichiometric conditions. As the crevice volume increased, the amount of unburned HC left at EVO (Exhaust Valve Opening) increased slightly.

Numerical Analysis of Flow Characteristic of Residual Gas due to Changes in Valve Timings during an Idle Operation in an SI Engine (가솔린 기관의 공회전 시 밸브 타이밍 변경에 따른 잔류가스 유동 변화에 관한 해석적 연구)

  • Lee, Joon-Ho;Kim, Duk-Sang;Baik, Doo-Sung;Cho, Yong-Seok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.50-56
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    • 2006
  • Residual gas fraction in a combustion process is very crucial to improve combustion and cyclic variations. Especially, the residual gas fraction is strongly affected by backflow of the residual gas during the valve overlap period in an idle operation. Therefore, it is one of the most interesting that valve timings can affect flow characteristics of gas exchange process, especially during idle operation. This analysis investigates residual gas fraction with respect to valve timing changes which is critical for combustion efficiency and engine performance. Flow characteristics of residual gas by changing intake and exhaust valve timing are calculated by CFD methodology during an idle operation in an SI engine. It is analyzed that retarded EVO and advanced IVO results in the increase of valve overlap period and consequently, residual gas fraction. Futhermore, changes in IVO have stronger effects on variation of residual gas fraction.

The effect of air and spray turbulence in a D.I. diesel engine on the flame progress (直接噴射式 디이젤機關의 燃燒室形狀과 火焰의 發達)

  • ;;Ohta, Motoo
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.1
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    • pp.44-52
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    • 1987
  • For the favorable performance of a D.I. diesel engine, it is important to improve the mixture formation process and the ensuing early stage of combustion process. In the present paper, high speed photography was employed to investigate the effectiveness of a cavity digged in a piston crown for some more useful utilization of air. The cavity would function to improve mixing of fuel and air by the increase of turbulence of air and by the impingement of fuel spray on the cavity wall. The results obtained are summarized as follows: (1) From an aspect of thermal efficiency, it is effective to inject the spray tangentially to the cavity wall to enlarge the area of spray evaporation. (2) some deductions obtained from previous investigations using a hot air stream duct are supported by the present results. For example, it is effective for the quick development of flames throughout the combustion chamber to mix the evaporated fuel of main spray with the intermediates brought about by the early stage of combustion of the preceded auxiliary fuel spray.

Soot Generation in a Coaxial Laminar Diffusion Flame (동축 층류 확산화염에서의 그을음 생성)

  • Shim, Sung-Hoon;Shin, Hyun-Dong
    • Journal of the Korean Society of Combustion
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    • v.7 no.3
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    • pp.9-15
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    • 2002
  • Soot generation by combustion process has been investigated with objective of understanding of chemical reaction responsible for its formation in a coaxial laminar propane jet diffusion flame. For the direct photos, as the coflowing air flow rate is reduced, the area of soot luminous zone increases at first, then becomes smaller and smaller, and even disappears. The aspects of soot deposition can be acquired by using nine $15{\mu}m$ thin SiC fibers are positioned horizontally across the flame. Deposited soots on SiC fibers show the soot inception point and growth and soot oxidation zone in a typical propane diffusion. Soot is not generated anymore in a oxidizer deficient conditions of near-extinction and flame is fully occupied by transparent blue flame. It suggests that nonsooting pyroligneous blue reaction is being dominant in a oxidizer deficient ambience. In comparison with luminosities of SiC fibers and flame itself, indirect evidence is found that the process of soot nucleation and growth is endothermic reaction. It is remarkable that there exists two adjacent regions to have antithesis characteristics; one is exothermic reaction of blue flame and another endothermic reaction zone of soot formation.

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The evolution characteristics of incipient soot particles in ethylene/air inverse diffusion flame (에틸렌/공기 역확산 화염에서의 초기 매연 입자의 성장 특성)

  • Oh, Kwang-Chul;Lee, Uen-Do;Shin, Hyun-Dong;Lee, Eui-Ju
    • Journal of the Korean Society of Combustion
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    • v.9 no.2
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    • pp.38-44
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    • 2004
  • The evolution of incipient soot particles has been examined by high resolution electron microscopy (HRTEM) and elemental analyzer in ethylene-air inverse diffusion flames. Laser Induced Incandescence(LII) and laser scattering methods were introduced for examining the soot volume fraction and morphological properties in combustion generated soot qualitatively. Soot particles, collected by thermophoretic sampling, were analyzed by using HRTEM to examine the nano structure of precursor particles. HRTEM micrographs apparently reveal a transformation of condensed phase of semitransparent tar-like material into precursor particles with relatively distinct boundary and crystalline which looks like regular layer structures. During this evolution histories, C/H analysis was also performed to estimate the chemical evolution of precursor particles. The changes of C/H ratio of soot particles with respect to residence time can be divided into two parts: one is a very slowly increasing regime where tar-like materials are transformed into precursor particles (inception process) the other is an increasing region with constant rate where surface growth affects the increase of C/H ratio dominantly (surface growth process). These results provide a clear picture of a transition to mature soot from precursor materials.

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Flame image precise measurement and flame control to raise combustion efficiencies of a blast furnace (고로의 연소효율을 높이기 위한 화염영상 정밀 검출 및 화염제어)

  • Kim, Jae-Yeol;Lee, Seung-Chul;Kwak, Nam-Su;Han, Jae-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.8-14
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    • 2014
  • Pulverized coal (PC) has become an important auxiliary fuel in the iron and steel industry since the technique of pulverized coal injection (PCI) was developed for iron making. The combustion efficiencies of pulverized coal in blowpipes and tuyeres under various operational conditions are numerically predicted to determine the performance levels with regard to different locations of the nozzles in a blast furnace. A variety of parameters, including the pulverized coal quantities, oxygen amounts, inlet temperatures of the tuyeres, and the mass flow rate of coal carrier gas are taken into consideration. Also, in order to develop greater efficiency than those of existing coal injection systems, this study applies a flame measurement system using a charge-coupled device (CCD) camera and a frame grabber. It uses auto sampling algorithms from the flame shape information to determine the device for the optimal location control for PCI. This study finds further improvements of the blast furnace performance via the control of the PCI locations.

An Experimental and Numerical Study on the Characteristics of Devolatilization Process for Coals Utilized in Korea Using CPD Model (CPD 모델을 이용한 국내수입탄 성상에 따른 탈휘발 특성에 관한 실험 및 해석적 연구)

  • Kim, Ryang-Gyoon;Lee, Byoung-Hwa;Jeon, Chung-Hwan;Song, Ju-Hun;Chang, Young-June;Fletcher, Thomas H.
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.8
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    • pp.613-621
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    • 2009
  • Coal is the energy resource which is important with the new remarking energy resource. Coal combustion produces more NOx per unit of energy than any other major combustion technology. Pollutant emission associated with coal combustion will have a huge impact on the environment. Coal conversion has three processes which are drying, coal devolatilization and char oxidation. Coal devolatilization process is important because it has been shown that HCN which is converted from volatile N contributes 60 to 80% of the total NOx produced. This paper addresses mass release behavior of char, tar, gas and HCN in an experiment of Laminar Flow Reactor with two coals such as Roto middle coal (Sub-bituminous) and Anglo coal (Bituminous). The experiment is compared with the data predicted by CPD model for mass release of HCN about Roto south, Indominco, Weris creek and China orch coals. The results show that HCN increases as a function of decreasing the ratio of fixed carbon(FC)/ volatile matter(VM of the coals contain.)

A Study on Combustion Patterns of Flammable Liquids by Contained Oil Test (담유 실험에 의한 인화성 액체의 연소 패턴 해석에 관한 연구)

  • Joe, Hi-Su;Choi, Chung-Seog
    • Fire Science and Engineering
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    • v.28 no.4
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    • pp.14-20
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    • 2014
  • The purpose of this study is to analyze combustion patterns by filling a specific container with a flammable liquid and performing combustion tests in a divided space. The container used for the test is made of plastic, 20 mm in depth and 150 mm in width. After the liquid was ignited, its combustion process was photographed using a digital camera and video camera. It was found that in the case of benzene, the flame reached its peak at the fastest speed about 60 s while in the case of alcohol, the flame reached its peak at the lowest speed about 360 s, which is approximately six times slower than the benzene. In most cases, when the flame reached its peak, smoke generated was dark as the plastic container and flammable liquid were combusted simultaneously. After completion of the combustion, it was possible to sample oil vapor from all flammable liquids excluding soybean oil as a result of the examination of oil vapor using a crime investigation tube. That is, it can be seen that there is significant difference in flame propagation speed, pattern, etc., depending on the combustible substances.