• Title/Summary/Keyword: cold workability

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Effect of Composition in Cu-Al-Mn Shape Memory Alloys on the Shape Memory Properties and Cold Workability (Cu-Al-Mn계 형상기억합금에서 조성이 형상기억특성 및 냉간가공성에 미치는 영향)

  • Park, Jong Bae;Park, Hyun Gyoon
    • Journal of the Korean Society for Heat Treatment
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    • v.27 no.2
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    • pp.59-64
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    • 2014
  • Cu-Al-Mn shape memory alloys of a variety of composition were characterized in terms of shape memory properties and cold workability. Cold workability tested by cold rolling indicated that the alloys solution treated in the ${\alpha}+{\beta}$ region have a higher ductility than those solution treated in the ${\beta}$ region. Also it is known that cold workability increased with the decrease in Al content in the ${\beta}$ region. This seems to be resulted from the fact that Mn addition causes to expand ${\beta}$ region toward lower Al content and lower order-disorder transition temperature, consequently, ${\beta}$ of excellent workability being frozen even at room temperature. Experimental results regarding shape memory showed that the properties were better with a higher Al contents at a given Mn content, which is closely related with martensitic transformation. It is also shown that super elasticity limit was enhanced with decrease in the yield strength of alloys because a lower yield strength seems to initiates slip at the lower applied stress.

Analysis of Cold Workability at the A16061 Bulk Material by Tension and Compression Tests (Al 6061 Bulk재에서 인장 및 압축 시험에 의한 상온 가공성 비교 분석)

  • 김국주;박종수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.74-79
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    • 2003
  • When workability at the a certain bulk deformation process is defined as the maximum plastic deformation capability that the workpiece can sustain without causing any cracks or fracture, the workability is dependent on the microstructure, initial workpiece shape, stress state developed during the deformation process, strain rata and presence of the interfacial friction between workpiece and tool. For a review purpose, the workability definition and test methods are summarized depending on the applied stress state at bulk deformation process in Table 1 at the text. In this study, the cold workabilities of as-cast A16061 bulk material have been measured and comparatively analyzed at the primary tensile stress state by using tensile specimens, the primary compressive stress state by using cylindrical specimens, and the forming limit diagram by ductile fracture.

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Differences in Cold Rolling Workability and Mechanical Properties between Al-Mg-Si and Al-Mg-Zn System Alloys with Cold Rolling (냉간압연가공에 따른 Al-5.5Mg-2.9Si계와 Al-7Mg-0.9Zn계 합금의 압연가공성 및 기계적 특성 차이)

  • Yang, Ji-Hun;Lee, Seong-Hee
    • Korean Journal of Materials Research
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    • v.26 no.11
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    • pp.628-634
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    • 2016
  • The cold rolling workability and mechanical properties of two new alloys, designed and cast Al-5.5Mg-2.9Si and Al-7Mg-0.9Zn alloys, were investigated in detail. The two alloy sheets of 4 mm thickness, 30 mm width and 100 mm length were reduced to a thickness of 1 mm by multi-pass rolling at ambient temperature. The rolling workability was better for the Al-7Mg-0.9Zn alloy than for the Al-5.5Mg-2.9Si alloy; in case of the former alloy, edge cracks began to occur at 50% rolling reduction, and their number and length increased with rolling reduction; however, in the latter alloy, the sheets did not have any cracks even at higher rolling reduction. The mechanical properties of tensile strength and elongation were also better in the Al-7Mg-0.9Zn alloy than in Al-5.5Mg-2.9Si alloy. Work hardening ability after cold rolling was also higher in the Al-7Mg-0.9Zn alloy than in the Al-5.5Mg-2.9Si alloy. At the same time, the texture development was very similar for both alloys; typical rolling texture developed in both alloys. These differences in the two alloys can primarily be explained by the existence of precipitates of $Mg_2Si$. It is concluded that the Al-7Mg-0.9Zn alloy is better than the Al-5.5Mg-2.9Si alloy in terms of mechanical properties.

A Characteristics of Fly-ash Concrete Incorporating Tablet-shaped Accelerators in Cold Weather (한중 환경에서 정제된 급결제를 혼입한 플라이애시 콘크리트의 특성)

  • Lee, Yong-Soo;Ryou, Jae-Suk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.1
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    • pp.40-45
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    • 2014
  • Although the accelerators are used at the early stage to control setting-time and strength of concrete when cold-weather concrete is utilized, no security of workability occurs because the early hydration makes them react rapidly. Therefore, the tablet used in previous study is applied in this study. In particular, because a small amount of fly-ash being replaced in cold weather concrete of domestic, fly-ash concrete incorporating the tablet is discussed in workability by elapsed time, early strength to ensure the development of adequate strength, and freezing-thawing resistance. As a result, both 0.5 and 1.0% tablets were found to be superior. Thus, it was verified in cold weather concrete incorporating fly-ash that workability can be secured, as well as the development of early strength to prevent early frost.

Value Engineering Approach for Heat Curing Method Under Cold Weather Condition (한중콘크리트 보온양생 공법에 대한 VE분석)

  • Woo, Dae-Hun;Kim, Tae-Cheong;Kim, Jong;Jeon, Chung-Keun;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2010.05a
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    • pp.21-23
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    • 2010
  • This study was conducted to draw various decisive elements of a reasonable heat curing method and to examine the importance in deciding a construction method when constructing cold weather concrete. As a result, the items proposed as important elements at the time of decision of a heat curing method included economy, workability, maintainability, insulation capability, reduced construction period and usability. As a result of importance by items under AHP technique, it was found the most important element was insulation capability, followed by reduced construction period and workability. As a result of comparison of a heat supplying and a heat insulation method by dual bubble sheet differed 2 times as much as a heat supplying method, especially the evaluation degree by insulation capability and reduced construction period was high.

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Hot and Cold Rolling Characteristic with High-Nitrogen Steel of Austenitic Stainless (HNS) (오스테나이트계 고질소 스테인레스 강의 열간 및 냉간 압연특성)

  • Lee, J.W.;Kim, D.S.;Kim, B.K.;Kim, D.K.;Kim, Y.D.;Cha, D.J.;Lee, M.R.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.99-101
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    • 2008
  • At 21st century, material development concepts were changed to fulfill the environmental friendly demands. This study is to study the effect of pressurized nitrogen gas and manganese in high nitrogen austenitic stainless steel(HNS) in which N and Mn elements substitute the nickel element. 100kg HNS ingots were made by Pressurized Vacuum Induction Melting(P-VIM) and were forged according to free forging process. As forged HNS were hot and cold rolled by pilot scale rolling machine. Depending on the rolling condition, the mechanical properties of HNS were changed. The roll thrust and sheet folding showed asymmetry condition between work and drive side during cold and hot rolling. The purpose of this study are to improve workability the hot and cold rolling machine and to set the conditions for establishing the rolling process.

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Effect of Isothermal Transformation Heat-treatment Time on Cold Workability of STS 430 Stainless Steel after High Temperature Gas Nitriding (고온 가스질화 된 STS 430 스테인리스강의 냉간 가공성에 미치는 항온변태 열처리 시간 변화의 영향)

  • Kim, J.M.;Hyun, Y.K.;Song, S.W.;Kim, G.D.;Son, Y.H.;Sung, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.27 no.1
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    • pp.15-22
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    • 2014
  • This study is to investigate the phase changes and cold workability after isothermal transformation at $780^{\circ}C$ by using the high temperature gas nitrided (HTGN) STS 430 ferritic stainless steel specimens. The phase diagram of STS 430 steel obtained by calculation showed that the phase appeared at $1100^{\circ}C$ showed as ${\alpha}+{\gamma}{\rightarrow}{\gamma}{\rightarrow}{\gamma}+Cr_2N{\rightarrow}{\gamma}+Cr_2N+CrN$ with increasing nitrogen concentration. Also, the transformation of ${\gamma}{\rightarrow}Cr_2N$ during heat treatment isothermally at $780^{\circ}C$, nitrogen pearlite with lamellar type was fully formed at the nitrogen permated surface layer for 10 hrs. However, this transformation was not completed for 1 hr, resulting nitrogen pearlite plus martensite. The cold rolled specimen of isothermally transformed at $780^{\circ}C$ for 10 hrs after high temperature gas nitriding decreased the layer thickness of nitrogen pearlite inducing the deformation of hard $Cr_2N$ phase. the dissolution rate of $Cr_2N$ phase increased rapidly with increasing cold rolling ratio. Specimens with the microstructure of nitrogen pearlite (isothermally transformed at $780^{\circ}C$ for 10 hrs) were possible to cold rolling without crack formation. However, the mixed structures of nitrogen pearlite + martensite (isothermally transformed at $780^{\circ}C$ for 1 hr) were impossible to cold deformation without cracking.

Development of cold weather concrete by using do-icing agency (방동제를 이용한 한중 콘크리트 개발 연구)

  • 유성원;서정인
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.953-958
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    • 2001
  • The concrete which has placed under cold weather has some defects such as the decrease of initial strength by hydration delay, strength unrecover at unhardened concrete freezing and structural failure and crack by expansion pressure. So, in this study, we tried to develope the concrete which can be made under cold weather without defect by using of do-icing agency In concrete test, the used do-icing agency has the characteristics of de-icing and rapid hydration. By test results, Co{$NH_{2}$$]_{2}$is unsuitable for workability, and NaN$O_{2}$ is the most suitable agency for cold weather. And for curing, the cured concrete at $21^{\circ}C$ for 24 hours has the safe strength.

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Study on the Proper Emulsified-Asphalt Content for a Cold-Recycling Asphalt Mixture (상온 재활용 아스팔트 혼합물의 적정 유화아스팔트 함량 선정 연구)

  • Yang, Sung Lin;Son, Jung Tan;Lee, Kang Hun
    • International Journal of Highway Engineering
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    • v.20 no.1
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    • pp.47-58
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    • 2018
  • PURPOSES : The purpose of this study is to evaluate the mechanical properties of a cold-recycling asphalt mixture used as a base layer and to determine the optimum emulsified-asphalt content for ensuring the mixture's performance. METHODS : The physical properties (storage stability, mixability, and workability) of three types of asphalt emulsion (CMS-1h, CSS-1h, and CSS-1hp) were evaluated using the rotational viscosity test. Asphalt emulsion residues, prepared according to the ASTM D 7497-09 standard, were evaluated for their rheological properties, including the $G*/sin{\delta}$and the dynamic shear modulus (${\mid}G*{\mid}$). In addition, the Marshall stability, indirect tensile strength, and tensile-strength ratio (TSR) were evaluated for the cold-recycling asphalt mixtures fabricated according to the type and contents of the emulsified asphalt. RESULTS : The CSS-1hp was found to be superior to the other two types in terms of storage stability, mixability, and workability, and its $G*/sin{\delta}$ value at high temperatures was higher than that of the other two types. From the dynamic shear modulus test, the CSS-1hp was also found to be superior to the other two types, with respect to low-temperature cracking and rutting resistance. The mixture test indicated that the indirect tensile strength and TSR increased with the increasing emulsified-asphalt content. However, the mixtures with one-percent emulsified-asphalt content did not meet the national specification in terms of the aggregate coverage (over 50%) and the indirect tensile strength (more than 0.4 MPa). CONCLUSIONS : The emulsified-asphalt performance varied greatly, depending on the type of base material and modifying additives; therefore, it is considered that this will have a great effect on the performance of the cold-recycling asphalt pavement. As the emulsified-asphalt content increased, the strength change was significant. Therefore, it is desirable to apply the strength properties as a factor for determining the optimum emulsified-asphalt content in the mix design. The 1% emulsified-asphalt content did not satisfy the strength and aggregate coverage criteria suggested by national standards. Therefore, the minimum emulsified-asphalt content should be specified to secure the performance.

Evaluation of material workability for ductile failures in cold forging process (냉간압조가공의 가공한계 예측)

  • 김영석
    • Journal of the korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.31-41
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    • 1994
  • 1. 가공성 평가실험 및 평가기술. 1.1 가공성 평가시험법. 1.2 실험방법. 1.3 피단한계. 1.4 파단발생 평가이론. 1.5 파단평가이론의 적용. Bulk재 소성가공 공정중에 있어서 거시적 가공성평가 방법 및 응용방법에 대하여 논하였다. Bolt Heading 가공과 같은 냉간압조 가공에 있어서 상기 모델들에 의한 재료고유의 가공한계선과 변형경로를 비교하므로써 가공성을 평가할 수 있으며 또한 보다 복잡한 형상제품의 최적가공을 위한 가공조건 및 재질선정의 최적화에도 유용하게 이용될 수 있다.

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