• Textile Coloration and Finishing
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• v.28 no.3
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• pp.175-182
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• 2016

To investigate dyeing behaviors in accordance with dye structure in cold pad batch dyeing of cotton knit, monochlorotriazine-vinylsulfone bifunctional dyes and monofluorotriazine-vinylsulfone bifunctional dyes were prepared. The spectral property and solubility of the dyes were tested and compared with the imported dyes. In addition, exhaustion behaviors of individual and mixed dye solutions were measured to examine the influence of dye structure on dyeing behavior in cold pad batch dyeing. The substantivity, fixation, migration index and half dyeing time were also calculated for further analysis of dyeing behavior of the prepared dyes. As a result, both dyes exhibited the superior solubilities and satisfactory light absorption properties. Also, monofluorotriazine-vinylsulfone bifunctional dyes showed moderate sensitivity to alkalinity and proper kinetic index values compared with the monochlorotriazine-vinylsulfone bifunctional dyes and the imported dyes. The results indicated monofluorotriazine-vinylsulfone bifunctional structure of the dye is suitable for cold pad batch dyeing.

• Textile Coloration and Finishing
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• v.29 no.3
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• pp.155-161
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• 2017

In CPB(Cold-Pad-Batch) dyeing, the rubber of the padder roll is influenced by the heat, chemical and mechanical influences and thus aging of the padder roll rubber occurs. This study presents an accelerated thermal aging test of the CPB padder roll rubber with strong alkali conditions. Using Arrhenius formula of the various property values for the various aging temperatures($80^{\circ}C$, $90^{\circ}C$, $100^{\circ}C$) of the padder roll, the accelerated life predictions could be calculated. The threshold value of the property was set at different values. The hardness was set at the point where 5% degradation occurs based on the actual use conditions, and the tensile strength was set at the point where 50% degradation occurs based on the general life prediction standards. From the results of the different physical properties at differing temperatures, the Arrhenius plot could be obtained. Through the usage of the Arrhenius Equation, significant duration expectation could be predicted, and the chemical aging behavior of the CPB padder roll could be found at the arbitrary and actual temperatures.

• Textile Coloration and Finishing
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• v.29 no.2
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• pp.86-96
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• 2017

To make uniform pressure distributed over the contact surface was necessary to cold pad batch dyeing machine. In this study, to confirm characteristic of flexibility and the contact pressure distribution through experimental analysis of padder roll were controlled by hydraulic cell. When there were no load pressure only inner pressure, the value of displacement in the center of padder were greater than the end of the padder. The results of this study showed that the padder had the optimum value of inner pressure for uniform contact pressure distribution. Measuring the contact pressure in a padder system were driven by using a pre-scale film. Uniform contact pressure distribution of cell padder were a linearly with load pressure and inner pressure. When the load pressure was less than 8 tons, the inner pressure for the uniform contact pressure was 1~4 bar. The padder roll performance curves proposed in this study were available for practical production environments and various roll designs.

• Journal of Fashion Business
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• v.21 no.2
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• pp.105-112
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• 2017

A string wallcovering is a kind of textile wallcovering which is made of cellulose fiber yarn laminated on base paper. Compared with normal paper or PVC wallpaper, a string wallcovering is preferred continually in the interior design market, as it is not only environmentally friendly but it also has less cost on mass production without the weaving process and has a natural visual effect, excellent functionality such as thermo keeping, permeability, sound absorption. However, in the dyeing process, it is not appropriate to use plenty of energy such as water, electricity, steam or chemicals considering the environmental trend and the government policy plenty of energy such as water, electricity, steam or chemicals. Currently, a string wallcovering is made of raw white yarn and padding with direct dye or pigment which includes toxic elements, especially the use of direct dye is restricted in a part of the developed country due to inclusion of azo. In this study, we researched dyeing based on cold pad batch dyeing of a string wallcovering with reactive dyestuff. The peel strength and bending depth test confirmed that the optimum adhesive type and spread amount improved the water resistance of the string wallcovering. Also, pad batch dyeing with optimum reactive dyestuff enhanced the color fastness to light and rubbing in dry and wet conditions. Additionally, for improvement of color fastness to rubbing in a wet condition, the additional treatment finishing without soaping process which is used water. The results of this study can be used as basic data for environmentally friendly and energy saving of the textile wallcovering.

• Dyeing and Finishing
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• v.7
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• pp.51-57
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• 2012

• Journal of Drive and Control
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• v.15 no.3
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• pp.43-48
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• 2018

The hydraulic control valve, used in the CPB (cold-pad-Batch) cold dyeing system, passes through a pressurized material that absorbs the dye. The hydraulic control of the hydraulic control panel shall be driven in a uniform and precisely controlled manner, as it interferes directly with the dyschromatism. In this study, an acceleration test model was employed to verify the durability of the hydraulic control of the hydraulic control panel, which was manufactured by the scenic model, and the pre-roll angle was analyzed before the performance of acceleration test. Based on the change in the amount of deformation of the padder roll the durability of the padder roll was analyzed along with verification of the durability of the skin and the rubber coating in contact with the fabric. Furthermore, the accelerated test method used for hydraulic controlled multi-cell padder rolls was verified.

• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2009.03a
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• pp.213-214
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• 2009

In order to promote an efficiency CPB process, we developed microwave system in CPB process. The whiteness and penetration ability of microwave-CPB pre-treated fabrics were superior to CPB only. This results indicates that microwave-CPB pre-treatment promotes CPB efficiency in agent usages and batching time.

• Textile Coloration and Finishing
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• v.11 no.6
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• pp.36-42
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• 1999

The antimicrobial activities of the copolymer of N,N'-dimethyl- N,N'-diallyl ammonium chloride(DMDAAC) and diallyl amino(DA) were investigated. The copolymer of DMDAAC and DA was prepared by free radical Polymerization through an intra-intermolecular propagation mechanism ie, cyclopolymerization. The copolymer was, then, reacted with cyanuric chloride for reactivity with hydroxyl group of cellulose. Cotton fabrics were finished by synthesized polymer, and their antimicrobial activities and fastness to launderings were tested. Dichlorotriazinyl DMDAAC-DA copolymer has MIC value of 1ppm against S. aureus and 10ppm against K pneumoniae. The antimicrobial fastness of the finished cotton to launderings were good enough to show colony reduction above 70% against S. aureus and K pneumoniae after 50 repeated laundering in anionic commercial detergent. Optimum treatment concentrations of the polymer were 0.5% in cold pad-batch method, and 0.1% in pad-dry method.

• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2011.11a
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• pp.32-32
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• 2011

Cold Pad batch(CPB)처리에 의한 직물 전처리 공정은 특히 저온처리방식이라 에너지 소모가 적으며, 발생되는 대기오염 및 용수사용량이 연속식 방법에 비해 약 30%이상 절감되는 경제적 친환경적인 기술로 특히 정련과 표백을 동시에 수행할 수 있다. CPB 전처리는 호발, 정련, 표백을 포함하는 공정으로 일욕으로 처리시 패딩, 수세, 와인딩 공정을 단축시키기 때문에 약품 소비량 감소와 에너지 사용 절감 효과가 있어 전 세계적으로 확산되고 있는 Green Technology이다. 본 연구에서는 CPB용 다기능성 일욕형 조제에 개발하기 위해 전처리시 정련, 표백성에 대한 연구를 진행하였다. 시료는 NP/C 교직물을 사용하였고, CPB 처리액은 원료 및 첨가용제를 여러 비율로 조합하여 조제를 formulation 하였다. 이를 사용하여 패딩, 배칭, 수세 및 건조하여 전처리를 하였다. 표백된 정도를 파악하기 위해 Macbeth Color Eye-3100을 사용하여 백도(whiteness(CIE))를 5회 평균값을 구하여 측정 하였다. 정련된 정도를 비교하기 위해 C.I.Reactive Red 238의 2g/l 용액을 사용하여 wicking test를 하였다. 1분간 흡수높이를 측정하여 정련성을 확인하였다. 각각의 첨가용제를 비교한 결과 isopropyl alcohol을 첨가 시 hexylene glycol, butyl diglycol를 첨가한 경우에 비해 높은 흡수높이를 나타내었다. isopropyl alcohol의 농도별 정련성을 알아보기 위해 0%, 5%, 10%의 농도로 처리하였다. 그 결과 isopropyl alcohol 첨가량이 많을수록 정련성이 증가하였다. 다기능성 일욕조제의 문제점인 알칼리 안정성 부족을 보완하기 위해 polyoxyethlylene tridecyl ether derivatieves(LAP300)의 인화물을 첨가하였다. LAP300의 첨가량이 증가할수록 정련성이 증가하는 경향을 나타내었다. 알칼리 안정성 및 타 성능(정련성, 백도, 킬레이트 성)을 종합적으로 평가하여 향후, CPB용 다기능성 일욕형 조제의 개발에 대한 연구를 진행할 계획이다.

• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2012.03a
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• pp.93-93
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• 2012

섬유산업은 그 제조 스트림이 높은 오염 부하와 에너지 다소비를 특징으로 하여 환경규제에 따라 기존 시장의 위축 가능성이 상존하고 있다. 특히 섬유산업의 주요 스트림 중의 하나인 염색가공 공정은 섬유에서 불순물을 제거하고 심미한 색상과 사용 목적에 적합한 성능을 부여하는 단계로 섬유제조 공정에서 가장 높은 부가가치를 부여하는 단계이나 고온의 물과 다양한 화공약품을 많이 사용하고 그 처리온도가 비교적 높아($100^{\circ}C$ 이상) 대표적인 폐수 발생 공정이자 에너지 다소비 공정이다. 섬유의 염색 방법 중 반연속방법인 CPB(Cold Pad Batch)염색은 반응성 염료와 알칼리의 혼합액으로 구성된 염액에 원단을 패딩한 후 상온에서 수 시간 배칭하고 수세 및 후처리하여 염색하는 방법으로 작업공정관리, 설비관리가 간편하고 에너지소비량 절감, 높은 생산성의 장점이 있다. CPB염색법은 주로 직물에 적용되어 보편화 되었으며, 작업공정 중 장력의 영향을 많이 받는 니트 소재에 적용되는 사례는 드물다. 직물류의 CPB 염색가공법은 대구 경북을 중심으로 연구진행이 활발히 이루어지고 있어 국내 100대 정도의 CPB 관련 장비가 직물제품에 한정되어 가동되고 있는 반면, 니트 CPB 관련 염색 가공 업체는 1곳에 불과한 실정이나 니트류에 대한 지속적인 수요 증가를 고려하면 니트 소재에 대한 CPB염색 적용은 시의적절한 필수요소라고 판단된다. 니트 소재에 대한 CPB염색가공 적용 시 나타나는 문제점은 작업원단의 변부 말림현상 발생, 전폭 상태에서의 색상차이인 listing현상, 원단의 첫도입부분과 끝부분의 색상차이인 tailing현상이며, 반복되는 작업 시 염색재현성을 확보하는 것으로 나타난다. 본 연구에서는 CPB염색 시 CPB Head 장치의 Padding 방식 즉, trough와 Nip type에 따른 염색 시 알칼리와 염료 투입에 따른 염색 재현성(Build up, Ending, 알칼리 안정성)을 비교해 보았으며, 이에 따른 염색제품의 물성 및 견뢰도를 확인하여 보다 효율적인 방식을 선별하였다.