• Title/Summary/Keyword: coating properties

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A Study on the Vacuum Casting of Poly-Si Wafer (다결정 Si 기판의 진공주조법에 관한 연구)

  • Lee, Geun-Hee;Lee, Zin-Hyoung
    • Journal of Korea Foundry Society
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    • v.20 no.3
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    • pp.188-196
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    • 2000
  • A vacuum casting was proposed as a new fabrication method of Si wafer for solar cell substrate. It was tried to fabricate a Si plate with good properties and to reduce the production cost by direct vacuum casting. By $5{\sim}10$ cmHg of pressure difference Si plate with $50{\times}46{\times}1.5\;mm^3$ was fabricated. For the preventing of the reaction between graphite mold and Si melt, BN powder coating or BN insert were used. The Si wafer was poly crystalline with 100 ${\mu}m{\sim}1$ mm order of grain size. And there were some twins and dislocations in the grains.

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Preparation and Physical Properties of Polycaprolactone Diol-based Water-based Polyurethanes for Split Leather Coatings (스플릿 레더 코팅을 위한 폴리 카프로 락톤 디올 기반 수성 폴리 우레탄의 제조 및 물리적 특성)

  • Lee, Joo-Youb
    • Journal of the Korean Applied Science and Technology
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    • v.37 no.1
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    • pp.49-55
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    • 2020
  • In this study, isophorone diisocyanate (IPDI) and dimethylolbutanoic acid (DMBA) were used on the basis of poly caprolactone diol (3M, 3.5M, 4M, 4.5M) for the synthesis of water-based polyurethanes for coating on skin layers of leather. Tensile strength, elongation, and adhesive strength of the prepared samples were measured. As a result of measuring the tensile strength, the tensile strength was found to be 4.09 kgf / ㎟ when 3 moles were applied, and 1.071 kgf / ㎟ when 4.5 moles were applied. Elongation was 366 % when 3 moles of PCL were applied, and 709 % at 4.5 moles. Adhesive strength was 2.887 kgf / cm when 3 moles of PCL was applied and 0.998 kgf / cm when 4.5 moles were applied.

Bioactivity of Calcium Phosphate Ceramic Coatings on Metallic Implants

  • Kim, Cheol-Sang;Ducheyne, P.
    • Journal of Biomedical Engineering Research
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    • v.11 no.1
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    • pp.5-12
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    • 1990
  • Calcium phosphate ceramics have been applied intensively to orthopaedic and dental implants by virtue of their osteoconductive nature. In an attempt to enhance the bone implant intergrity and Eta utility, these ceramics are deposited onto the porous surface of metallic implants. The coating procedure and the ensuing phase transformations of the ceramic alter the mechanical properties and surface chemistry of the ceramic layers as well as those of the substrate. These structural and compositional differences are directly related to the interaction mechanisms at the surface-active ceramicbone interface. Material and processing induced influences on dissolution, electrokinetic behavior, ceramic-metallic substrate interface and boRe growth enhancement are presented.

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Effect of Thermal Oxidation Coating on the Hot Forging Process of High Strength Ti-6Al-4V Bolt (Ti-6Al-4V 고강도 볼트의 성형성에 미치는 표면산화효과)

  • Kim, Jeoung-Han;Lee, Chae-Hoon;Hong, Jae-Keun;Kim, Jae-Ho;Yeom, Jong-Taek
    • Transactions of Materials Processing
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    • v.18 no.3
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    • pp.251-255
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    • 2009
  • Since fastener bolt for airplane require high specific strength and corrosion resistance, Ti-6Al-4V alloy is widely used. However, the Ti-6Al-4V bolt is generally manufactured by cutting and rolling because of their poor workability. The aim of present work is to develop hot forming technology for high strength Ti-6Al-4V. Various heat-treatments were applied to specimen in order to increase hot-workability and prevent galling with die. Multiple forging were simulated with FE code to determine optimum process parameters including specimen temperature, strain rate, local strain, and thermal shrinkage. Forged samples were heat-treated again to increase their mechanical properties.

Shape and Chemical Composition of Laser Surface Alloyed Layer under Moving Laser Source (공정변수에 따른 레이저표면합금층의 형상 및 성분변화에 관한 연구)

  • 최정영;이창희
    • Laser Solutions
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    • v.2 no.2
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    • pp.8-17
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    • 1999
  • This study includes a basic feature of laser surface alloying for enhancing the surface properties of materials. Effects of laser processing parameters such as beam power, beam size, scanning speed on the shape and composition of alloyed layer was simulated in case of moving beam conditions (2-dimensional numerical methods). Simulated results were compared with experiments, in which the plasma coating of 80% Ni + 20% Cr deposited on the SS41 substrate was remelted with CO2 laser with Gaussian energy distribution. Simulation and experiments revealed that the shape (dimension)and composition of laser alloyed layer were strongly dependent upon the process parameters, especially interaction time (travel speed) as compared to beam diameter, beam power and absorptivity. The shape and composition of alloyed layervaried more or less exponentially with parameters.

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Application Technology of high strength hot-rolled steels for automotive lightweight chassis parts (고강도 열연강판의 경량 자동차 샤시부품 개발)

  • Kim J. C.;Kwon T. W.;Jeon J. H.;Son K. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.43-45
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    • 2005
  • For application of advanced high strength hot-rolled steels (i.e. DP590, DP780) to automotive lightweight chassis parts, various technologies from design to forming test, optimization of welding condition and investigation of coating properties were tried. The target part of this study was automotive rear sub frame and we could make $16.8\%$ weight reduction by reducing the material thickness and optimizing the design. In addition, the formability and weldability of the newly developed AHSS, DP780, were evaluated.

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Experimental Evaluation on Shear Modulus of MRE due to MRP Coating and Induced Current (Magnetic Reactive Particle 코팅 및 인가전류에 따른 Magnetorheological Elastomer 의 전단계수 측정)

  • Oh, Jae-Eung;Jeong, Un-Chang;Kim, Jin-Su;Yoon, Jung-Min;Roh, Jeong-Joon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.927-929
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    • 2014
  • MRE(Magneto-rheological Elastomer) is a material which shows reversible and various modulus in magnetic field. Comparing to conventional rubber vibration isolator, MREs are able to absorb broader frequency range of vibration. These characteristic phenomena result from the orientation of magnetic particle (i.e., chain-like formation). Magnetic reactive powder(MRP), having rapid magnetic reaction, was selected as a magnetic particle to give magnetic field reactive modulus. The mechanical properties of manufactured MREs were measured with the application of magnetic field. The analysis of MR effect was carried out by FFT analyzer with various induced current. As induced magnetic field intensity increased and coated with MRP, increment of MR effect was observed.

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Boron Nitride Dispersed Nanocomposites with High Thermal Shock Resistance

  • Kusunose, T.;Sekino, T.;Choa, Y.H.;Nakayama, T.;Niihara, K.
    • Journal of Powder Materials
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    • v.8 no.3
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    • pp.174-178
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    • 2001
  • The microstructure and mechanical properties of $Si_3N_4/BN $nanocomposites synthesized by chemical processing were investigated. The nanocomposites containing 15 vol% hexagonal BN (h-BN) were fabricated by hot-pressing $\alpha-Si_3N_4$powders covered with turbostratic BN (t-BN). The t-BN coating on $\alpha-Si_3N_4$particles was prepared by heating $\alpha-Si_3N_4$ particles covered with a mixture of boric acid and urea in hydrogen gas. TEM observations of this nanocomposite revealed that nano-sized h-BN particles were homogeneously dispersed within $Si_3N_4$grains as well as at grain boundaries. The strength and thermal shock resistance were significantly improved in comparison with the $Si_3N_4/BN$ microcomposites.

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Preparation of Yacht Sail Using High Tenacity Polyester and Its Performance Evaluation (폴리에스터 고강력사를 이용한 요트용 세일의 제조 및 성능분석)

  • Son, Hyun-Sik;Sim, Seung-Bum;Min, Mun-Hong
    • Textile Coloration and Finishing
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    • v.24 no.1
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    • pp.54-61
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    • 2012
  • This study surveyed the preparation of 8oz coated fabric and the physical property of the coated fabric according to the treated condition for the sail yacht. And the coated fabrics were compared with the performance of overseas products for verification. Physical properties of the coated fabric treated with non-yellowing functional polyurethane resin were examined according to the treatment condition such as compression and ageing treatments. Finally, yellowing fastness to light for 60 hours was assessed. Considering the compression condition after coating, good physical property was obtained at $6kgf/cm^2$. Also, the performance of yellowing fastness was similar to performance of overseas goods.

Durability and Evaluation of Plastic Insulator for the Outdoor (옥외용 프라스틱 애자의 내구성과 평가)

  • 조한구;강동필;한동희;김인성
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 1993.10a
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    • pp.97-102
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    • 1993
  • The application of epxy composite materials for the outdoor insulating systems has some significant advan-tages compared with conventional inorganic materials, that is low weight in combination with high mechanical strength, small dimensions and design versatility. The paper describes the results of high voltage investigations carried out different aging types of epoxy resin insulator and silicone grease coating. The insulators have been exposed 3000 hours to weather-o-meter and 12 months to outdoor. In this connection, the main study of paper is form the basis of develop-ment of principal technologies of epoxy composites which ard: (1)manufacturing of insulator, (2)high vol-tage testing under dry and wet condition, (3)mechani-cal properties, (4)accelerated weather-ometer test and outdoor exposed, artificial polution.

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