• Title/Summary/Keyword: coating ink

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Studies on the Absorption Behavior of Dye and Pigment Ink for Ink-Jet Printing (잉크제트용 염료잉크와 안료잉크의 흡수거동에 관한 연구)

  • Lee, Hee-Myung;Lee, Yong-Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.2 s.110
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    • pp.47-56
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    • 2005
  • In technology of ink-jet coating, Image quality from correlation between paper and ink depends on the properties of printer and ink as well as those of paper material. Generally, According to the quality of ink that consists of colorants from 5 to 20 percent, It seems that absorption behavior of each ink is different. In this study, we studied to estimate the effects of dye and pigment ink on the absorption and printing properties using 2-type papers on the market and 3-type silica-based coated papers whose pore structure is different. Using the theory of contact angle to evaluate the absorption property, it was possible to measure the baseline length between paper and ink, volume of droplet as well as contact angle. Also, It was possible to calculate wetting energy(mN/m) and spreading coefficient(mN/m) using the surface tension of each ink. These measurements were available to estimate ink-jet qualities.

A Study on the Performance of Ak Heaters -Black Coating Materials, Coating Methods and Structure of Air Path- (평판식 태양열 공기가열기의 성능에 관한 연구 -도장재료, 도장방법 및 공기통로 구조를 중심으로-)

  • 박종길;연광석;차균도
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.21 no.1
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    • pp.78-85
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    • 1979
  • In order to obtain the basic data for designing optimum flat plate solar air heaters, which can be operated with relatively low temperature for drying farm products, 8 different treatment of solar air heaters were devised and tested for their heating performances and efficiencies. The results were analised and summarized as follows. 1. The primary factors, structure of air path (C), black coating materials (A) and bottom coating methods (B) showed very high significant effect of far above 1% level. With respect to the mutual multiplying effect of secondary factors, 1% level of significance was found with coating materials and methods (AB), and 5% level of significance was found with coating materials and air path structure (AC). 2. The heating performance of the air heaters with winding air path showed about twice those with straight air path. 3. The Korean black ink which is less expensive than dim oil paint showed 3-4% better heating efficiencies as the black coating material of flat plate solar air heaters. 4. The heating efficiencies of the solar air heaters whose bottoms were not black coated were 2-3% higher than those with black coated bottoms. 5. The highest heating efficiency of solar air heater among 8 different treatment was found in the plot of Korean black ink-bottom not coated-winding air path showing 29.0-34.5%

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The Critical Pigment Volume Concentration Concept for Paper Coatings: I. Model Coating Systems Using Plastic Pigments and Latex Binders for Paper Coating Applications

  • Lee, Do-Ik
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.5
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    • pp.1-17
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    • 2002
  • The immobilization and consolidation of the model coatings based on the plastic pigment and latex binder of known particle sizes were theoretically Studied in terms of the dense random packing of binary spheres and varying extent of latex film shrinkage. The porosity of the model coatings was calculated based on three proposed latex shrinkage models: Maximum, Minimum, and Linearly Decreasing Latex Shrinkage. The increasing extent of latex shrinkage was calculated up to the critical pigment volume concentration(CPVC) as a function of plastic pigment volume fractions, and the maximum latex shrinkage was estimated from the CPVC. Also, the number of pores and the average equivalent spherical pore diameters were calculated based on those proposed models. The opacity and gloss of the model coatings on polyester films were measured and their porosity was also determined by a simple coat weight-thickness method. As expected, various coating structure-property-composition relationships, such as opacity, gloss, porosity, etc., were shown to exhibit sharp transitions near the CPVC. The CPVC values determined by the opacity, gloss, and porosity vs. PVC relationships, respectively, agreed very well with each other. Especially, the CPVC's determined by the opacity and porosity vs. PVC curves were identical. The comparison between the theoretically calculated and experimental porosity values showed that the intermediate value between the maximum and minimum latex shrinkage would best fit the experimental porosity data. The effect of plastic pigment particle size on the optical properties and porosity of model coatings was also studied and it was observed that the coating opacity and porosity increased with increasing plastic pigment particle size, but the gloss decreased. The ink gloss of the uncalendered model coatings applied onto commercial sheet offset coated papers was shown to be affected by both the coating gloss and porosity: the higher the coating gloss, the higher the ink gloss, but the higher the coating porosity, the lower the ink gloss. Their printability was also studied in terms of the number of passes-to-fail and the rate of ink setting as a function of both plastic pigment volume fractions and plastic pigment particle sizes. A minimum crack-free temperature(MCR) of latex-bound coatings was proposed to better predict the behaviors of latexes as coating binders. The wet state of model coating dispersions, the surfaces of consolidated model coatings, and their internal structure were examined by both electron and atomic force microscopy, and their micrographs were found to be consistent with our immobilization and consolidation models.

Preparation of Ultra-Thin Transparent TiO2 Coated Film by Ink-Jet Printing Method (잉크젯 프린팅을 이용한 초박막 투명 TiO2 코팅층 제조)

  • Yoon, Cho-Rong;Oh, Hyo-Jin;Lee, Nam-Hee;Guo, Yupeng;Lee, Won-Jae;Park, Kyeong-Soon;Kim, Sun-Jae
    • Journal of the Korean institute of surface engineering
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    • v.40 no.4
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    • pp.190-196
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    • 2007
  • Dye sensitized solar cells(DSSC) are the most promising future energy resource due to their high energy efficiency, low production cost, and simple manufacturing process. But one problem in DSSC is short life time compared to silicon solar cells. This problem occurred from photocatalytic degradation of dye material by nanometer sized $TiO_2$ particles. To prevent dye degradation as well as to increase its life time, the transparent coating film is needed for UV blocking. In this study, we synthesized nanometer sized $TiO_2$ particles in sols by increasing its internal pressure up to 200 bar in autoclave at $120^{\circ}C$ for 10 hrs. The synthesized $TiO_2$ sols were all formed with brookite phase and their particle size was several nm to 30 nm. Synthesized $TiO_2$ sols were coated on the backside of fluorine doped tin oxide(FTO) glass by ink jet printing method. With increasing coating thickness by repeated ink jet coating, the absorbance of UV region (under 400 nm) also increases reasonably. Decomposition test of titania powders dispersed in 0.1 mM amaranth solution covered with $TiO_2$ coating glass shows more stable dye properties under UV irradiation, compared to that with as-received FTO glass.

Effects of Blending Ratio of Pigments on Properties and Printability of the Double Coated Paper (안료의 배합비가 더블 도공지의 물성 및 인쇄적성에 미치는 영향)

  • Kim, Chang-Keun;Lee, Yong-Kyu
    • Journal of Forest and Environmental Science
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    • v.18 no.1
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    • pp.97-105
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    • 2001
  • The main objective of this study was to investigate effects of pigment mixed with different ratio on the double coated paper. Mineral pigments such as clay and ground calcium carbonate(GCC) as well as hollow sphere plastic pigment were used to evaluate the physical, optical properties and printabilities of double coated paper. The physical properties such as gloss and smoothness, and the printability(ink gloss) of double coated paper were measured to evaluate the effects of the bottom layer on improving the properties of top layer. The data indicated that the usage of hollow sphere plastic pigment for the bottom layer coating improved the surface properties of double coated paper, and that ink gloss was significantly influenced by the structure of bottom layer even when hollow sphere plastic pigment was used for the bottom layer coating.

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Print Mottle : Causes and Solutions from Paper Coating Industry Perspective

  • Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.5
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    • pp.60-69
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    • 2008
  • The principal reasons for applying a pigment coating to paper are to improve appearance and printability. The pigment coating provides a surface that is more uniform and more receptive to printing ink than are the uncoated fibers and, in turn, both facilitates the printing process and enhances the graphic reproduction. The improvement in print quality is readily apparent, especially in image areas or when multiple colors are involved. Although pigment coating of paper is to improve the printability, coated paper is not completely free from printing defects. Actually there are a number printing defects that are observed only with the coated papers. Among the printing defects that are commonly observed for coated papers, print mottle during multi-color offset printing is one of the most concerned defects, and it appears not only on solid tone area but also half dot print area. There are four main causes of print mottle ranging from printing inks, dampening solution, paper, and printing press or its operation. These indicates that almost every factors associated with lithographic printing can cause print mottle. Among these variation of paper quality influences most significantly on print mottle problems in multicolor offset printing, and this indicates that paper is most often to be blamed for its product deficiency as far as print mottle problems are concerned. Furthermore, most of the print mottle problems associated with paper is observed when coated papers are printed. Uncoated papers rarely show mottling problems. This indicates that print mottle is the most serious quality problems of coated paper products. Overcoming the print mottle is becoming more difficult because the operating speeds of coating and printing machines are increasing, coating weights are decreasing, and the demands on high-quality printing are increasing. Print mottle in offset printing is caused by (a) nonuniform back trap of ink caused by a nonuniform rate of ink drying, referred as "back trap mottle, and (b) nonuniform absorption of the dampening solution. Furthermore, both forms of print mottle have some relationship to the structure of the coated layer. The surest way of eliminating ink mottling is to eliminate unevenness in the base paper. Coating solutions, often easier to put into practice, should, however, be considered. In this paper the principal factors influencing print mottle of coated papers will be discussed. Especially the importance of base paper roughness, binder migration, even consolidation of coating layers, control of the drying rate, types of binders, etc. will be described.

Studies on the Correlation between Coated Paper and Physical Properties of Latices (라덱스의 물성이 도공지 품질에 미치는 상관성에 대한 연구)

  • 박동국;조교동;고문찬;윤재한;이용규
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.1
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    • pp.22-29
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    • 2002
  • The coated paper was greatly affected by the basic physical properties of the binder as well as the amount of the coating formula. High glass transition temperature (Tg) of the styrene-butadiene (SB) latex, selected as the binder in our study, gave the high stiffness to the coated paper, but lowered the binding force and print gloss. The average particle size of the SB latex also greatly affected to the coated paper so that the smaller particle size improved the rheological property of the coating formula and increased the binding force and print gloss. Another property of the SBR latex, gel content, was important because when its value was small, the latex was easily deformed at the high temperature and increased air permeability to the coated paper. Therefore, the lower gel content consequently resulted in the higher blistering resistance, especially in the web paper. The larger portion of the SB latex in the coated formula improved the binding force and print gloss, but decreased the ink set-off and ink-trapping to the coated paper. The heavier coating improved optical properties such as opacity, paper gloss and paper smoothness, to the coated paper.

Studies on the Pore of Coating Layer and Printability (I)-Effect of Pigment Size on Pore of Coating Layer (도공층의 공극과 인쇄적성에 관한 연구(제 1보)-안료의 입자크기가 미치는 영향)

  • 김창근;이용규
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.3
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    • pp.26-34
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    • 1999
  • This paper was intended to find out the relationship between optical and interior properties of coated paper and printability with the variation of particle size of ground calcium carbonate(GCC) by using Mercury Porosimeter, and to find out the pore properties of coated paper as well. The viscosity and water retention of coating color was increased and smothness, sheet gloss and porosity of coated paper were improved as the particle size of GCC was decreased. However, there was no difference in opacity and brightness of coated paper. The pore volume of coated paper was decreased, but the number of pores was drastically increased according to the decrease of the particle size of GCC. The weight of ink transferred into coated paper was increased in proportion to pore volume of coated paper. However, the weight of damping water and ink induced toward coated paper was slightly increased. Ink setting was accelerated printing gloss was not changed. Therefore, optical and interior properties of coated paper seemed to be affected by the pore property of coated paper and printability was also affected by it.

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Effect of pigment and binder of coating color on print mottle (코팅컬러의 안료 및 바인더가 인쇄 모틀링에 미치는 영향)

  • 하경옥;윤종태;구철희
    • Journal of the Korean Graphic Arts Communication Society
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    • v.18 no.1
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    • pp.83-94
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    • 2000
  • The mottling in coated paper is one of the most difficult problems to solve in the area of offset printing. The prevention of mottling requires optimization of coating color formation, especially the minimum of binder migration. In this paper, we studied a mottling. Kaolin clay and CaCO3 as pigment, starch and latex as binder of coating color were used in this study. We have measured surface property of 24 coated samples through k value, mottle value and transferred ink. In the equation of Walker and Fesko, the value of k was the highest and that of mottle and the mount of transferred ink were the lowest in kaolin 60 part. And it is more easy to analyze the various surface of coated paper when sample was exposed on IR.

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