• Title/Summary/Keyword: coal power plant

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NUMERICAL STUDY ON THE EROSION CHARACTERISTICS OF SCR CATALYST DUCT BY VARYING ITS GEOMETRICAL CONFIGURATION (SCR 촉매층 형상변화에 따른 침식특성에 관한 수치해석적 연구)

  • Park, Hun-Chae;Choi, Hang-Seok;Choi, Yeon-Seok
    • Journal of computational fluids engineering
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    • v.16 no.2
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    • pp.66-74
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    • 2011
  • The SCR catalyst in coal-fired power plant is eroded by the collision of fly ash on the catalyst surface. However the erosion of SCR catalyst by the collision of fly ash has not been fully studied, especially in terms of fluid dynamics. Hence, in the present study, we focus on the gas and solid flows inside the SCR catalyst duct and their consequent effect on the erosion characteristics. For this purpose, computational fluid dynamics is applied to investigate the two-phase flows and to evaluate the erosion rate for different flow and particle injection conditions. Also, the erosion rate and pressure drop of commonly used square shape are compared with equilateral triangle and hexagon shapes. The pressure drop of SCR catalyst is increased when SCR catalyst surface area per unit volume increases. The erosion rate of SCR catalyst is enhanced when the particle velocity, mass flow rate of particle, particle diameter and cell density of SCR catalyst are increased. From the results, the pressure drop and erosion rate at the catalyst surface can be minimized by reducing cell density of SCR catalyst to decrease particle velocity and number of particle impacts.

Microstructure of Glass-ceramics Made from Bottom Ash Produced at a Thermal Power Plant (화력발전소 바닥재로 제조된 결정화 유리의 미세구조)

  • Kang, Seung-Gu
    • Korean Journal of Materials Research
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    • v.19 no.2
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    • pp.95-101
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    • 2009
  • Glass ceramics were made from coal bottom ash by adding CaO and $Li_2O$ as glass modifiers and $TiO_2$ as a nucleating agent in a process of melting and quenching followed by a thermal treatment. The surface of the glass ceramics has 1.6 times more $Li_2O$ compared to the inner matrix. When $TiO_2$ was not added or when only 2 wt% was added, the surface parts of the glass ceramics were crystalline with a thickness close to $130{\mu}m$. In addition, the matrixes showed only the glass phase and not the crystalline phase. However, doping of $TiO_2$ from 4 wt% to 10 wt% began to create small crystalline phases in the matrix with an increase in the quantity of the crystalline. The matrix microstructure of glass ceramics containing $TiO_2$ in excess of 8 wt% was a mixture of dark-gray crystalline and white crystalline parts. These two parts had no considerable difference in terms of composition. It was thought that the crystallization mechanism affects the crystal growth, direction and shape and rather than the existence of two types of crystals.

A Performance Analysis of Gas Turbine Using Low Caloric Value Syngas Fuel (저열량의 합성가스 연료를 사용한 가스터빈의 성능해석)

  • 서석빈;김종진;안달홍;이성노;박종호
    • Journal of Energy Engineering
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    • v.11 no.3
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    • pp.187-193
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    • 2002
  • IGCC (Integrated Gasification Combined Cycle) power plant is becoming more attractive because it allows that various fuels like coal, heavy oil md even residue oil and wood are used in a gas turbine. This paper presents a prediction of performances of gas turbine when low caloric value syngas fuels produced from the IGCC is used in it originally designed with natural gas fuel. Using a systemic method which predicts a gas turbine behavior with limited design data, when natural gas, design fuel and four other types of syngas are used in GE 7FA gas turbine, its performances are predicted on design and off-design conditions.

Hydrogen Production by Gasification Technologies (가스화기술을 이용한 수소제조 기술)

  • 윤용승
    • Journal of Energy Engineering
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    • v.13 no.1
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    • pp.1-11
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    • 2004
  • Gasification is the essential technology that can meet the interim hydrogen demand of large quantity before entering the hydrogen economy. Although the hydrogen production that is based upon the pure renewable energy like wind and solar power will eventually prevail, the interim mass production of hydrogen for the next ten to twenty years will come from the technologies that can demonstrate the economic feasibility in production cost with a high potential in minimizing CO$_2$ generation and in improving plant efficiency. Particularly, feedstock such as natural gas, coal, petroleum residual oil, wastes, and biomass appears to be utilized in Korea as hydrogen source, at least during the short and medium period of time, owing to the advantage in production cost. Because one of the main reasons behind the recent hydrogen issue is the reduction requirement of CO$_2$ that would be controlled according to the climate change protocol, hydrogen production technologies must be developed to yield the minimal CO$_2$ generation.

The Study for Actual Application of Modeling Method for Master Controller of Coal-Fired Power Plant (석탄화력발전소 마스터 제어기에 대한 모델링 기법 실증적용에 관한 연구)

  • Lim, Geon-Pyo;Jeong, Tae-Won;Kim, Yun-Seok
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1670_1671
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    • 2009
  • 산업경제구조의 변화로 경험이 풍부한 전문가들이 은퇴하고 경험이 적은 직원들이 그들의 업무를 대신하는 구조로 조직이 변화하고 있다. 동시에 녹색성장시대의 도래로 화석연료를 사용하는 설비에 대한 투자가 줄면서 점차로 노후화되는 경향을 보이고 있어 불필요한 운전 과도현상에서 기인된 극단적인 손상은 설비자체 및 전력공급계통 전체에 치명적이라고 할 수 있다. 따라서 석탄화력발전소 제어 시스템은 이러한 사안들을 안정적으로 이끌어 나가기 위한 중요한 요소로 저비용 고효율 발전소 유지를 위해 중점적으로 발전시켜 나가야 할 부분이다. 본 논문은 석탄화력발전소의 주구성요소인 보일러와 터빈을 제어하는 마스터 제어기의 복잡한 로직을 모델 기반의 간단한 로직으로 개발하여 시뮬레이션 한 결과를 실제 발전소에 적용하기 위한 내용을 기술하였다. 실제 발전소는 많은 위험요소들을 안고 있기 때문에 시뮬레이션에서 나타나는 급격한 제어동작을 수용할 수 없을 경우도 있으며, 실제 다른 많은 변수들이 제어불안정 요소로 작용할 수 있다. 차후 실제 적용한 결과는 예측제어의 사용과 같은 제어시스템 향상을 위한 개발과 운영효율 향상에 사용될 것이다. 튜닝 과정에서의 연구결과는 시간절약과 제어부분 결함제거 등 직원들의 전문지식 향상 등에 도움을 주게 될 것이다.

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Reduced Scale Model Experiments and Numerical Simulation for Flow Uniformity in de-NOx SCR Reactor (배연탈질 SCR 반응기내 유동균일 화를 위한 축소모형실험 및 전산해석)

  • 이인영;김동화;이정빈;류경옥
    • Journal of Korean Society for Atmospheric Environment
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    • v.17 no.4
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    • pp.347-354
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    • 2001
  • SCR (Selective Catalytic Reduction) process is presently considered as one of the most effective techniques for removing nitric oxides from exhaust gases. In this study, based on the conceptually designed SCR reactor of 500 MW coal fired power plant. a reduced scale (1/20) SCR reactor model was made to analyze the flow pattern in front of catalyst layer according to the guide vane's design factors such as the number, interval, and angle of vanes. The results of the test were compared to those numerical simulation in order to assure the reliability of two methods. On the basis of our study. the critical Reynolds number (2.0$\times$ 10$^{5}$ ) was proposed for ensuring the similarity between the reduced scale model and the prototype of SCR reactor. Optimum design parameters of guide vanes were determined as follows, 4 vanes, the first vane angle of 93$^{\circ}$, and the vane intervals of 0.85 S/n, 1.05 S/n, 1.1 S/n, 1.0S/n, 1.0S/n (S: the distance of duct, n: the number of guide vanes). The excellent agreement between the results of the numerical simulation and the reduced scale model provides the validation of two methods for prediction of flow through SCR reactor.

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Mechanical Properties of in Recyclate HIPS with Concentration of Fly Ash (再生 HIPS에 石炭灰 첨가에 따른 기계적 특성)

  • 안태광;김덕현
    • Resources Recycling
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    • v.10 no.2
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    • pp.34-40
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    • 2001
  • Post-consumer dairy HIPS bottles were gathered and recycled by the following processes; crushing into flakes, chemical treatment for the purpose of elimination aluminium caps, washing, and separation from other plastics, such as PP, PE, plasticized PVC These HIPS flakes were extruded into the chips using a single screw extruder. Recyclate HIPS chips were mixed with fly ash as an additive in the range of 5-50 wt%, which were formed from coal power plant. Recyclate HIPS chips mixed with fly ash were molded to investigate thermal and mechanical properties. Their samples, thermal and mechanical properties were measured via DSC, TGA, UTM, and impact strength analysis. The probable mechanical properties exhibited the range of 5∼30% fly ash contents for their applications.

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Study on the Characterization of the Methane Stream Reforming in the High Pressure Using Reforming Catalyst (개질촉매를 이용한 고압에서 메탄 수증기 개질 특성연구)

  • 조종훈;백일현
    • Journal of Energy Engineering
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    • v.12 no.2
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    • pp.145-153
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    • 2003
  • In order to develop the carbonation process as a core technology of zero emission coal power plant, study on characterization of methane steam reforming (MSR) which is main reaction of this process was carried out. The effects of gas hourly space velocity (GHSV), steam/carbon (S/C) ratio and pressure in the MSR using reforming catalyst were investigated. The equilibrium composition of the gases produced in the MSR were obtained below GHSV 7,000 hr$\^$-1/. The operating conditions of carbonation process using hybrid reaction (MSR+CO$_2$ adsorption using CaO) were 700∼800$^{\circ}C$ and S/C ratio of 2.5∼3. The equilibrium mixture of gases composed of 75∼78% H$_2$ and 8∼9% CO$_2$ at atmospheric pressure and 60∼78% H$_2$ and 9∼l1% CO$_2$ at 1∼30 atm respectively under above operating conditions.

Application of Representative $PM_{2.5}$ Source Profiles for the Chemical Mass Balance Study in Seoul

  • Kang, Choong-Min;Kang, Byung-Wook;SunWoo, Young;Lee, Hak-Sung
    • Journal of Korean Society for Atmospheric Environment
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    • v.24 no.E1
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    • pp.32-43
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    • 2008
  • Source samples were collected to construct source profiles for 9 different source types, including soil, road dust, gasoline/diesel-powered vehicles, a municipal incinerator, industrial sources, agricultural/biomass burning, marine aerosol, and a coal-fired power plant. Seasonal profiles for 'Chinese aerosol', aerosols derived from the urban area of China, were reconstructed from seasonal $PM_{2.5}$ compositions reported in Beijing, China. Ambient $PM_{2.5}$ at a receptor site was also measured during each of the four seasons, from April 2001 to February 2002, in Seoul. The Chemical Mass Balance receptor model was applied to quantify source contributions during the study period using the estimated source profiles. Consequently, motor vehicle exhaust (33.0%), in particular 23.9% for diesel-powered vehicles, was the largest contributor affecting the $PM_{2.5}$ levels in Seoul, followed by agricultural/biomass burning (21.5%) and 'Chinese aerosol' (13.1%), indicating contributions from long-range transport. The largest contributors by season were: for spring, 'Chinese aerosol' (31.7%); for summer, motor vehicle exhaust (66.9%); and for fall and winter, agricultural/biomass burning (31.1% and 40.1%, respectively). These results show different seasonal patterns and sources affecting the $PM_{2.5}$ level in Seoul, than those previously reported for other cities in the world.

Characterization of Unburned Carbon Particles from Fly Ash Using SEM (비산회로부터 회수한 미연탄소분의 전자현미경을 이용한 특성분석)

  • Ahn, Yang-Kyu;Kil, Dae-Sup
    • Analytical Science and Technology
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    • v.15 no.6
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    • pp.567-573
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    • 2002
  • The most important and largest commercial outlet of fly ash in Korea is a replacement material of Portland cement in concrete industry. The high level of unburned carbon in ash brings about some malfunctions in concrete. Therefore, fly ash is refined to improve the quality as a concrete additive. In this process, a lot of the residual carbon is produced, and discarded now. In the present study, to find out a valuable outlet of the enriched carbon samples, the basic morphology of residual carbon in fly ash from Boryung power plant was investigated. The unburned carbon characterization included shape, size measurement, and chemical analysis was examined using scanning electron microscope (SEM) and energy dispersive X-ray spectrometer (EDX).