• Title/Summary/Keyword: coal fly ash

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A Study on the Formation Mechanism of the Fly Ash from Coal Particles in the Coal Burning Boiler (석탄연소 보일러에서 생성된 석탄회의 분석과 형성 메커니즘 해석에 대한 연구)

  • Lee, Jung Eun;Lee, Jae Keun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.12
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    • pp.1691-1701
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    • 1998
  • Fly ash produced in coal combustion is a fine-grained material consisting mostly of spherical, glassy, and porous particles. A study on the formation mechanism of the fly ash from coal particles in the pulverized coal power plant is investigated with a physical, morphological, and chemical characteristic analysis of fly ash collected from the Samchonpo power plant. This study may contribute to the data base of domestic fly ash, the improvement of combustion efficiency, fouling phenomena and ash collection in the electrostatic precipitator. The physical property of fly ash is determined using a particle counter for the measurement of ash size distribution. Morphological characteristic of fly ash is performed using a scanning electron micrograph. The chemical components of fly ash are determined using an inductively coupled plasma emission spectrometry(ICP). The distribution of fly ash size was bi-modal and ranged from 12 to $19{\mu}m$ in mass median diameter. Exposure conditions of flue gas temperature and duration within the combustion zone of the boiler played an important role on the morphological properties of the fly ash such as shape, particle size and chemical components. The evolution of ash formation during pulverized coal combustion has revealed three major mechanisms by large particle formation due to break-up process, gas to particle conversion and growth by coagulation and agglomeration.

Assessment of potential environmental impact from fly ash landfill (국내 석탄회 육상매립의 오염 잠재성 평가)

  • Lee, Sang Hoon
    • Journal of Environmental Impact Assessment
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    • v.8 no.4
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    • pp.25-35
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    • 1999
  • Fly ash, by-product from coal fired power station, has long been regarded as a potential contamination source for heavy metals and inorganics due to their enriched concentrations and associations with particle surface. Feed coal and fly ash samples were collected from two power stations; Yongdong deliang with domestic anthracite coals and Boryong with imported bituminous coals. The coal and fly ash samples were analyzed for chemical composition and mineral components, using XRF and XRD. Batch leaching experiments were conducted by agitating samples with deionised water for 24 hours. Anthracite coals are generally higher in Al and Si contents than bituminous coals. This is due to the higher ash contents of the anthracite coal than bituminous coal. The chemistry of the two fly ash samples shows broadly similar compositions each other, except for the characteristically high contents of Cr in anthracite coal fly ash. Leaching experiments revealed that concentrations of metals gradually decreased with leachings in general. However, measurable amounts of metals were present in the effluent from weathered ash and the samples subjected to the leaching procedure. These metals are likely to indicate that the metals in fly ash were incorporated into glass fraction as well as associated with particle surface of samples. Dissolution of aluminosilicate glass would control releasing heavy metals from fly ash as weathering progresses during landfill with implication of possible groundwater contamination through fly ash landfill.

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Electrostatic Beneficiation of Coal Fly Ash Utilizing Triboelectric Charging with Subsequent Electrostatic Separation

  • Lee, Jae-Keun;Kim, Seong-Chan
    • Journal of Mechanical Science and Technology
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    • v.15 no.6
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    • pp.804-812
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    • 2001
  • A triboelectrostatic separation system for removing unburned carbon from coal fly ash is designed and evaluated. Fly ash from a coal-fired power plant is used as an accepted additive in concrete where it adds strength, sulfate resistance and reduced cost, provided acceptable levels of unburned carbon are maintained. Unfortunately, unburned carbon in coal fly ash absorbs some of other additives and reduces the concrete strength. This paper describes to investigate dry triboelectrostatic process to separate unburned carbon from coal fly ash and utilize it into economically valuable products. The laboratory-scale triboelectrostatic separation system consists of a particle feeding system, a tribocharger, a separation chamber, and collection systems. Particles of unburned carbon and fly ash can be imparted positive and negative surface charges, respectively, with a copper tribocharger due to differences in the work function values of the particles and the tribocharger, and can be separated by passing them through an external electric field. Results showed that fly ash recovery was strongly dependent on the electric field strength and the particle size. 70wt% of fly ash containing 6.5wt% of carbon contents could be recovered at carbon contents below 3%. The triboelectrostatic separation system showed a potential to be an effective method for removing unburned carbon from coal fly ash.

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A Study on the Durabilities of High Volume Coal Ash Concrete by the Kinds of Coal Ash (석탄회 종류에 따른 석탄회를 대량 사용한 콘크리트의 내구특성에 관한 연구)

  • Choi, Se-Jin;Kim, Moo-Han
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.3
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    • pp.73-78
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    • 2009
  • Coal ash is a by-product of the combustion of pulverized coal, and much of this is dumped in landfills. The disposal of coal ash is one of the major issues for environmental problems. In this paper, the effects of the kinds and replacement ratio of coal ash on the durabilities of concrete mixtures are investigated. Fine aggregate was replaced with coal ash(fly ash and bottom ash) in five different ratios, of 0%, 10%, 20%, 35%, and 50% by volume. Test results indicated that the compressive strength increased with the increase in fly ash percentage. The loss of compressive strength of bottom ash concrete mixes after immersion in sulphuric acid solution was less than in the control mix(BA0). In addition, the carbonation depth of fly ash concrete mixes was lower than the control mix(FA0).

The treatment of coal fly ash for the recycling as ceramic raw materials : I. The effect of calcination and elutriation (요업원료로 재활용하기 위한 석탄회의 처리 : I. 하소 및 수비의 영향)

  • 김유택;이준호;정철원;허화범;신건철
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.5 no.4
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    • pp.414-422
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    • 1995
  • Coal fly ash was calcined and elutriated for recycling as ceramic raw materials. C Crystal phases, morphologies, chemical components, particle size distributions and Ig. loss of as-received, calcined and elutriated coal fly ash were investigated to study the effects of the calci nation and elutriation on the coal fly ash classification. The experimental equations, which were used in elutriation of clay, were examined in order to find out which equation is appropriated for coal fly ash classification. It turned out that Rittinger's equation is relatively well matched for the fly ash. Having nothing to do with the treatment conditions, the crystal phases of coal f fly ash were mullite, quartz. Calcite peak was detected in as - received and elutriated coal fly a ash; however, it disappeared in calcined coal fly ash. As - received coal fly ash consists of various type of particles such as a cenosphere, coke type, silicate type, whisker type and aggregat e ed type. In case of calcined coal fly ash, coke type particles were eliminated and agglomerated type particles were relatively increased. Most of the particles that were relatively spherical cenosphere in the 4th step of elutriator. Particle size distribution was narrowed by calcination a and elutriation. Especially, in elutriation, particle size distribution was very narrow.

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Strength and durability characteristics of bricks made using coal bottom and coal fly ash

  • Ashish, Deepankar Kumar;Verma, Surender Kumar;Singh, Joginder;Sharma, Namesh
    • Advances in concrete construction
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    • v.6 no.4
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    • pp.407-422
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    • 2018
  • The study evaluates properties of brick having coal ash and explores the possibility of utilization of coal bottom ash and coal fly ash as an alternative raw material in the production of coal ash bricks. Lower cement content was used in the investigations to attain appropriate strength and prohibit high carbon content that is cause of environmental pollution. The samples use up to 7% of cement whereas sand was replaced with bottom ash. Bricks were tested for compressive strength, modulus of rupture, ultrasonic pulse velocity (UPV), water absorption and durability. The results showed mix proportions of bottom ash, fly ash and cement as 1:1:0.15 i.e., M-15 achieved optimum values. The coal ash bricks were well bonded with mortar and could be feasible alternative to conventional bricks thus can contribute towards sustainable development.

Study for Korean Fly Ash Characterization (국내 플라이 애쉬의 품질특성에 관한 연구)

  • 강민호;하재담;김기수;차춘수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.95-98
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    • 1998
  • Fly ash is glassy dust collected from coal fired power plant. Recently, much research for fly ash conducted in Korea and fly ash is a valuable material especially when it used in high strength, high flowable, high durability concrete. But it varies with coal source, coal grinding and boiler conditions. Therefore, it is important that quality control of fly ash itself to get high quality concrete. In this study, over 20 samples of Poryong and Samchonpo fly ashs are tested and analyzed. The physical, chemical properties of fly ash and their relationships are investigated and it can be applied to quality control of concrete.

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Alkali-Activated Coal Ash(Fly Ash, Bottom Ash) Artificial Lightweight Aggregate and Its Application of Concrete (알칼리 활성화 석탄회(Fly Ash, Bottom Ash) 인공경량골재 및 콘크리트 적용)

  • Jo Byung-Wan;Park Seung-Kook;Kwon Byung-Yoon
    • Journal of the Korea Concrete Institute
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    • v.16 no.6 s.84
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    • pp.751-757
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    • 2004
  • Artificial lightweight aggregates and solids were manufactured with coal ash(fly ash, bottom ash). In order to apply alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate to concrete, several experimental studies were performed. Thus, it can be noticed the optimal mix proportion, basic characteristies, mechanical properties and environmental safety of alkali-activated coal ash(fly ash, bottom ash) solid and alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate. Also, the freezing-thawing test property of concrete using the alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate was investigated. As a result, the optimal mixing proportion of coal ash(fly ash, bottom ash) solid to make alkali-activated artificial lightweight aggregates was cement $10\%$, water glass $15\%$, NaOH $10\%$, $MnO_2\;5\%$. Alkali-activated coal ash(fly ash, bottom ash) solid can achieve compressive strength of 36.4 MPa, at 7-days, after the paste was cured at air curing after moist curing during 24 hours in $50^{\circ}C$. Alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate that do impregnation to polymer was improved $10\%$ crushing strength $150\%$, and was available to concrete.

Effects of Application of Fly Ash on Tobacco Growth and on Accumulation of Heavy Metal in Soil (석탄회 시용이 연초 생육과 토양중 중금속 함량에 미치는 영향)

  • Hong, Soon-Dal;Seok, Yong-Seon;Song, Beom-Heon
    • Journal of the Korean Society of Tobacco Science
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    • v.20 no.1
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    • pp.5-12
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    • 1998
  • Pot experiment was conducted to investigate the effects of fly ash on growth responses and on accumulation of the heavy metals in soil. Two kinds of fly ash, anthracite and bituminous coal, were treated with different levels of 0, 0.4, 0.8, and 1.2 kg/pot(20L). Tobacco growth was better by application of fly ash than that by the control. However, the early stage of growth by application of bituminous coal, 1.2 kg/pot, was decreased due to the boron toxicity occurred by fly ash. Generally, tobacco yield was significantly increased with applying fly ash, showing the highest yield at 1.2 kg/pot for anthracite and at 0.8 kg/pot for bituminous coal. The content of total nitrogen in leaves was higher with fly ash than that of the control, while the content of calcium in leaves was low, Contents of heavy metal and the other minerals were not significantly different between the control and the treatment of fly ash. Soil pH after experiment was linearly increased with application level of fly ash, indicating that the application of bituminous coal was more effective than that of anthracite. Contents of available phosphate, exchangeable $Ca^{2+}$+ and $Mg^{2+}$ in soil were increased by application of fly ash, especially with bituminous coal. Contents of Cu, Cr, and Ni were increased with application level of bituminous coati even if the contents were still lower than critical levels for farming land. The other heavy metals were similar between the control and the application of fly ash.

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A Study on the Utilization of Coal Fired Fly-ash as Microfine Grouting Materials (초미립자 지반주입재로서 플라이애쉬의 적용성에 관한 연구)

  • 천병식;김진춘
    • Geotechnical Engineering
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    • v.14 no.6
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    • pp.113-125
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    • 1998
  • At the end of 1997 about 3 million tons of coal ash was produced as byproducts from the coal fired electrical power plants in Korea. Only about 27% of that byproducts was utilized as the admixtures of cement and concrete industry. But the large quantity of coal fired fly-ash has been used as the soil improvement materials in other countries. So the aim of this study is the estimation of the applicability of the coal fired fly-ash as microfine grouting materials by admixing the superfine particles which were separated from the coal fired fly-ash for the higher values. The 6 types of specimens were manufactured in the laboratory for the purpose of estimating the chemical and physical properties of cement and grouts. These specimens consisted of 2 specific surfaces of 6, 000 and 8, 000$cm^2$/g in Elaine method. And these specimens are devide into 3 ratios (30%, 50%, 70%) of fly-ash by weight. From the estimated properties of the coal fired fly-ash microflne cements and grouts, 50% fly-ash is the most suitable ratio for grouting materials. However, further study of durability is necessary for using fly-ash grouts practically at the field projects. The higher content of the unburned carbon of fly-ash increases the thinner layer of carbon on the surface of solution of grouts, and requires more quantity of surface active agent. As a results of this study, it is found that the microfine fly-ash is very useful as a good grouting material if 50% of fly-ash is added with the microfine portland cement. So, in the near future, if the coal fired fly-ash is able to be used as grouting material in Korea, the demand of fly-ash will increase rapidly.

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