• Journal of Advanced Marine Engineering and Technology
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• v.29 no.3
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• pp.275-280
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• 2005

Recently there has been a growing interest in the design and manufacturing of the muffler tube due to the strict environment regulations, A muffler is an important part used to reduce noise and to purify exhaust gas in cars and heavy equipment. The shape of the muffler tube and the number of the tube hole has been made variously according to the weight and function of the car. The perforating technique of the muffler tube has a great influence on the manufacturing cost. In this study, metal forming analysis has been carried out to investigate the perforating process for the muffler tube and predict an optimal forming conditions of the muffler tube, Also its simulation results by the finite element method were reflected to the die design and the manufacturing system for the muffler tube. The perforating process is performed in the longitudinal direction of the tube. According to the simulation results, when the shear angle of punch was similar to the tube curvature, the optimal shape was obtained. Also when the clearance of die was 0.2mm, the burr was minimized and optimal shear section was obtained.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.24 no.9
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• pp.1139-1147
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• 2000

This paper describes that the size of inactive zone can be directly applied to design multiblade fan/scroll system. From the experimental studies using a five hole pitot tube and smoke test, it is found that the size of inactive zone has linear relations with the mean velocity of impeller inlet and cut-off angle gives a great influences to the fan efficiency. For the practical design, a function related with geometric parameters(i.e. inner radius, cord length, cut-off clearance and cut-off angle) of fan/scroll system is suggested. By using these formulas, the size and distribution of inactive zone can be predicted without the measurements through the full domain, it can be possible to use them to know the efficiency improvement for new model designed.

• Transactions of the Korean Society of Automotive Engineers
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• v.10 no.1
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• pp.162-167
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• 2002

An automotive wheel bearing is one of the most important components to guarantee the service life of a passenger car. The endurance life of a bearing is affected by many parameters such as material properties, heat treatment, lubrication conditions, temperature, loading conditions, bearing geometry, internal clearance and so on. In this paper, we analyze the relation between loads and deformations of wheel bearing units. On the basis of it, we calculate the endurance life of wheel bearing units and suggest a method to determine the initial contact angle to achieve a maximum endurance life with considering stress concentration.

• Design & Manufacturing
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• v.10 no.3
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• pp.34-38
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• 2016

Roll forming is a continuous production process that is mass-produced. The roll forming process is produced in various forms. The special feature of roll forming is a continuous production. Therefore, the process of cutting the material is essential. The troubles in a shearing process affects the low productivity. Accordingly, it is important to reduce the factors that inhibit the material flow. And it is difficult to apply the common shear angle. Because it is not a simple forms, such as a progressive die. This study shows how to select the angle of a shear punch and the shape of a cutting punch in the product with a specific shape. Conclusively through three different model, it is advantageous to apply the different shear angle and clearance along the forms.

• International Journal of Highway Engineering
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• v.11 no.4
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• pp.49-58
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• 2009

Current sunshine regulations of our country, focused on common houses and general construction, are failing to reflect adequately the characteristics of roads and elevated structures. Besides, researches are chiefly being conducted on a pitch between common houses and its diverse effects, neglecting clearance between a road or elevated structure and a residential area, environmental elements brought on by structures, such as sunshine difficulty, and their resultant factors Therefore, this study, focused on the sunshine environment of elevated structures adjacent to a residential district, as part of all roads and elevated structures, looked over currently used clearance adequacy level and analyzed the characteristics of structures in relation to an angle of direction. Then, clearance ratio by heights was calculated through a pitch by characteristics of a structure. With a view to minimize the sunshine difficulty that might occur in the future construction, it aims to propose the basic data needed for calculating the minimum clearance, while emphasizing the necessity for institutional alignment on structures.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.22 no.11
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• pp.1591-1602
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• 1998

Simple spanwise distribution models of deviation angle and pressure loss coefficient due to the tip leakage flow are formulated for use in association with the streamline curvature method as a flow analysis. Combining these new models with the previous deviation and loss models due to secondary flow, a robust streamline curvature method is established for flow analysis of single-stage, subsonic axial turbines with wide ranges of turning angle, aspect ratio and blading type. At the exit from rotor rows, the flow variables are mixed radially according to a spanwise transport equation. The proposed streamline curvature method is tested against a forced vortex type turbine as well as a free vortex type one. The results show that the spanwise variations of flow angle, axial velocity and loss coefficients at rotor exit are predicted with good accuracy, being comparable to a steady three-dimensional Navier-Stokes analysis. This simple and fast flow analysis is found to be very useful for the turbine design at the initial design phase.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.9
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• pp.517-524
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• 2019

The overdrive hub clutch is attached to a 6-speed automatic transmission to reduce fuel consumption by using the additional power of the engine. This paper proposes a means to minimize the load and roll-over ratio on the punch during the piercing process for the overdrive hub clutch product. Die clearance, shear angle, and friction coefficient, which can affect the load and roll-over ratio of the punch during processing, were set as the design variables. Sensitivity analysis was also conducted to determine the influence of each design variable on the punch load and roll-over ratio. As a result, shear angle, friction coefficient and die clearance were found to be sensitive to load and roll-over ratio. The punch load and roll-over ratio were set as the objective function and the equation of each design variable and objective function was derives using the Response Surface Method. Finally, the optimal value of the design variables was derived using the Response Surface Method. Application of this model to finite element analysis resulted in 22.14% improvement in the roll-over ratio of the punch load and material.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.31 no.4
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• pp.349-356
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• 2007

The present study investigated local heat/mass transfer characteristics on the tip of the rotating turbine blade with various incoming flow incidence angles. The experiments are conducted in a low speed annular cascade with a single stage turbine. The blade has a flat tip with a mean tip clearance of 2.5% of the blade chord. The incoming flow Reynolds number is $1.5{\times}10^5$ at design condition. To examine the effect of off-design condition, the experiments with various incidence angles ranging between $-15^{\circ}$ and $+7{\circ}$ were conducted. A naphthalene sublimation method is used to measure detailed mass transfer coefficient on the blade. The results indicated that the incidence angle strongly affects the behavior of tip leakage flow around the blade tip and consequently plays an important role in determining heat transfer characteristics on the tip. For negative incidence angles, the heat/mass transfer in the upstream region on the tip decreases by up to 20%. On the contrary, for positive incidence angles, much higher heat transfer coefficients are observed even with small increase of incidence angle.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 1998.04a
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• pp.13-13
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• 1998

A simple model of the tip leakage flow models of the rotor downstream flow is developed, based on Lakshminarayana's theoretical concept on the tip clearance flow and the experimental data published in open literature. And new spanwise distribution models of deviation angle and pressure loss coefficient due to the tip leakage flow are formulated for use in association with the streamline curvature method as a through flow analysis. Combining these new models and previous deviation and loss models due to secondary flow, a robust streamline curvature method is established for flow analysis of single-stage, subsonic axial turbines with wide ranges of turning angle, aspect ratio and blading type. At the exit from rotor rows, the flow variables are mixed radially according to a spanwise transport equation. The proposed streamline curvature method is tested against a forced vortex type turbine as well as a free vortex type one. The results show that the spanwise variations of flow angle, axial velocity and loss coefficients at rotor exit are predicted with good accuracy, being comparable to a steady three-dimensional Navier-Stokes analysis. This simple and fast flow analysis is found to be very useful for the turbine design at the initial design phase.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1995.03a
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• pp.170-177
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• 1995

The restraining characteristics for the single square drawbead are discussed. The drawbead restraining forces adn maximum strains by the various drawing angles are measured experimentally. During this procedure , the drawing angles are varied from 0$^{\circ}C$ to 60$^{\circ}C$. Also, the wide range of experimental data of the drawing forces and maximum strains for the various drawbead dimensions, dimensions, clearances and blank holding forces are preseted.