• 제목/요약/키워드: chloride corrosion

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Application of Neural Networks in Aluminum Corrosion

  • Powers, John;Ali, M. Masoom
    • Journal of the Korean Data and Information Science Society
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    • 제11권2호
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    • pp.157-172
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    • 2000
  • Metal containers represent a situation where a specific metal is exposed to a wide variety of electrolytes of varying degrees of corrosivity. For example, hundreds, if not thousands of different products are packaged in an aluminum beverage can. These products vary in pH, chloride concentration and other natural or artificial ingredients which can effect the type and severity of potential corrosion. Both localized (perforation) and uniform corrosion (metal dissolution without the onset of pitting) may occur in the can. A quick test or series of tests which could predict the propensity towards both types of corrosion would be useful to the manufacturer. Electrochemical noise data is used to detect the onset and continuation of pitting corrosion. Specific noise parameters such as the noise resistance (the potential noise divided by the current noise) have been used to both detect pitting corrosion and also to estimate the pitting severity. The utility of noise resistance and other electrochemical parameters has been explored through the application of artificial neural networks. The versatility of artificial neural networks is further demonstrated by combing electrochemical data with electrolyte properties such as pH and chloride concentration to predict both the severity of both localized and uniform corrosion.

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고분자 전해질 연료전지 금속 분리판용 금속의 염화물 농도에 따른 전기화학적 특성 연구 (Investigation on Electrochemical Characteristics of Metallic Bipolar Plates with Chloride Concentrations for PEMFC)

  • 신동호;김성종
    • Corrosion Science and Technology
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    • 제20권6호
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    • pp.347-360
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    • 2021
  • Currently, the demand for eco-friendly energy sources is high, which has prompted research on polymer electrolyte membrane fuel cells. Both aluminum alloys and nickel alloys, which are commonly considered as materials of bipolar plates in fuel cells, oxide layers formed on the metal surface have excellent corrosion resistance. In this research, the electrochemical characteristics of 6061-T6 aluminum alloy and Inconel 600 were investigated with chloride concentrations in an acid environment that simulated the cathode condition of the PEMFC. After potentiodynamic polarization experiments, Tafel analysis and surface analysis were performed. Inconel 600 presented remarkably good corrosion resistance under all test conditions. The corrosion current density of 6061-T6 aluminum alloy was significantly higher than that of Inconel 600 under all test conditions. Also, 6061-T6 aluminum alloy and Inconel 600 presented uniform corrosion and intergranular corrosion, respectively. The Ni, Cr, and Fe, which are the main chemical compositions of Inconel 600, are higher than Al in the electromotive force series. And a double oxide film of NiO-Cr2O3, which is more stable than Al2O3, is formed. Thus, the corrosion resistance of Inconel 600 is better.

Influence of Inhibitors on the Corrosion of Al and Al-composites in Chloride-containing Solutions - A Review

  • Kumar, Neeraj;Srivastava, Ashok K.;Gautam, Prabhat;Manoj, M.K.
    • 한국재료학회지
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    • 제32권5호
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    • pp.280-286
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    • 2022
  • Corrosion is a natural, inevitable process, and is one of the world's most serious problems. Losses incurred due to corrosion are extremely expensive for society. Several technological strategies have been explored and implemented to address these losses. The use of inhibitors to prevent corrosion is a common and efficient method to reduce corrosion losses. This review covers Al and Al-composite corrosion inhibitors in chloride-containing solutions, because of their popularity in a broad array of industrial applications. A vast number of studies in the literature detail the common tendency of Al and Al-composites with reinforcements to deteriorate. Accordingly, it is worthwhile to employ inhibitors to protect them, as discussed in the present work. The emphasis is on selecting the smartest corrosion inhibitor and evaluating its performance. According to the study, the most commonly used corrosion inhibitors are 1,4-naphthoquinone (NQ), 1,5-naphthalene diol, 3-amino-1,2,4-triazole-5-thiol (ATAT), ammonium tetrathiotungstate, clotrimazole, amoxicillin, antimicrobial and antifungal drugs. Electrochemical impedance spectroscopy (EIS), potentiodynamic (PDP), and weight loss were among the most commonly used modern electrochemical technologies to test inhibitors' efficacy under environmental conditions.

콘크리트의 배합특성이 염화물 확산계수에 미치는 영향에 관한 연구 (A Study on the Effects of Concrete Mixing Properties on Chloride Diffusion Coefficients)

  • 김도겸;박승범;조광연;이종석;김성욱
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1999년도 학회창립 10주년 기념 1999년도 가을 학술발표회 논문집
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    • pp.747-750
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    • 1999
  • Chloride ions are considered to be the major cause of steel corrosion in concrete structures exposed to seashore environments. Thus, estimating chloride ion concentrations by ages is needed to predict service life of seashore structures. Experimentally measured chloride profiles were used in this study for estimating chloride diffusion coefficients, and a relationship between mixing properties and chloride diffusion coefficients is proposed for predicting chloride penetrations.

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전도성 광촉매를 이용한 콘크리트 철근의 염해 내구성 향상에 관한 연구 (Improvement of Seawater Corrosion Resistance of Concrete Reinforcing Steel Using by Conductive Photocatalyst)

  • 배근국;배근우;안용식
    • 한국건설순환자원학회논문집
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    • 제5권2호
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    • pp.152-159
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    • 2017
  • 해양환경에서 콘크리트의 내구성과 철근의 부식은 콘크리트 내부로 침투하는 염소이온에 의해 악화된다. 본 연구에서는 염소이온에 의해 야기되는 콘크리트의 염해부식에 대한 저항성을 향상시키기 위해 전도성 광촉매를 사용하였다. 시험체로는 전도성 활성탄소와 광촉매($TiO_2$)분말을 혼합하여 모르타르와 콘크리트를 제작하였다. 전도성 탄소의 함량이 증가할수록 압축강도는 감소하였다. 전도성 광촉매가 첨가된 시험체가 일반 시험체보다 월등히 우수한 내염해부식성을 나타내었으며 이것은 XRF 시험에 의한 분석 결과 모르타르 또는 콘크리트 내부로의 염소이온 확산이 광촉매 작용에 의해 억제되었기 때문인 것으로 판단되었다. 모르타르 및 콘크리트 내부로의 염소이온 확산계수를 구함으로써 광촉매에 의한 염소이온 확산에 대한 억제반응이 분석되었다.

동제련 슬래그 혼입 콘크리트의 부식 저항성에 관한 연구 (A Study on The Corrosion Resistance of Concrete Containing Copper Slag)

  • 이동운;정유진;김영수
    • 한국구조물진단유지관리공학회 논문집
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    • 제11권5호
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    • pp.189-196
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    • 2007
  • 이 연구의 목적은 동제련슬래그를 혼입한 콘크리트의 철근부식저항성에 관한 특성을 분석하는데 있다. 물결합재비 35%-55%의 범위에서 보통포틀랜드 시멘트에 다양한 치환율로 포졸란재를 혼입하여 압축강도, 염화물 확산계수, 철근부식면적율 그리고 중량감소율을 시험을 통해 확인하였다. 결과는 보여준다. 포졸란재를 혼입한 콘크리트는 포졸란재를 혼입하지 않은 콘크리트에 비해 염화물 이온에 대한 저항성이 우수함을 보여주었다. 고로슬래그를 20%치환한 경우가 염화물 침투 깊이 및 각종 부식 시험에 대해 가장 우수한 결과를 나타내었으며, 동제련슬래그 10%를 치환한 배합 역시 보통 콘크리트에 비해 염화물 침투 깊이 및 각종 부식시험에 대해 뛰어난 결과를 보였다.

삼성분계 혼합콘크리트의 염화물 침투 저항성 및 내구성에 대한 고찰 (Chloride Penetration Resistance of Ternary Blended Concrete and Discussion for Durability)

  • 송하원;이창홍;이근주;김재환;안기용
    • 콘크리트학회논문집
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    • 제20권4호
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    • pp.439-449
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    • 2008
  • 혼화재를 사용한 혼합콘크리트는 콘크리트의 품질을 개선시키며 지속가능한 콘크리트구조물의 건설에도 기여하고 있다. 실리카퓸 (SF), 고로슬래그미분말 (GGBS), 플라이애쉬 (PFA) 등의 시멘트계 결합재는 고성능콘크리트의 혼화재로서 인식이 증가되고 있으나, 삼성분계 혼합콘크리트에 대한 연구는 매우 제한적이며, 특히 염해에 의한 부식저항성 측면에서의 연구는 상당히 취약한 실정이다. 본 연구에서는 보통포틀랜드시멘트의 경우를 50%의 치환율로 고정한 후 고로슬래그미분말의 경우는 $20{\sim}40%$, 실리카퓸의 경우에는 $5{\sim}15%$, 플라이애쉬의 경우는 $10{\sim}45%$로 치환한 경우의 각종 배합에 의한 염해부식저항성에 관한 실험연구를 수행하였다. 삼성분계 혼합콘크리트의 염해부식저항성을 평가한 본 연구에서는, 수행 실험으로서 부식 저항성 실험, 염소이온 고정화 능력 실험, 급속 염화물 촉진 실험, 산중성화 저항 능력 실험 등을 수행하였다. 연구 결과로서, 삼성분계 콘크리트는 미세구조를 치밀화 하여 염소이온의 이동을 지연시키고 있음을 확인하였다. 또한, 염분을 함유한 삼성분계 혼합콘크리트 내의 염소이온 고정화 능력 및 산중성화 저항 능력이 크게 개선되고 있음을 확인하여 염해에 대한 부식 저항성이 향상됨을 알 수 있었다.

Service life prediction of a reinforced concrete bridge exposed to chloride induced deterioration

  • Papadakis, Vagelis G.
    • Advances in concrete construction
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    • 제1권3호
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    • pp.201-213
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    • 2013
  • While recognizing the problem of reinforcement corrosion and premature structural deterioration of reinforced concrete (RC) structures as a combined effect of mechanical and environmental actions (carbonation, ingress of chlorides), emphasis is given on the effect of the latter, as most severe and unpredictable action. In this study, a simulation tool, based on proven predictive models utilizing principles of chemical and material engineering, for the estimation of concrete service life is applied on an existing reinforced concrete bridge (${\O}$resund Link) located in a chloride environment. After a brief introduction to the structure of the models used, emphasis is given on the physicochemical processes in concrete leading to chloride induced corrosion of the embedded reinforcement. By taking under consideration the concrete, structural and environmental properties of the bridge investigated, an accurate prediction of its service life is taking place. It was observed that the proposed, and already used, relationship of service lifetime- cover is almost identical with a mean line between the lines derived from the minimum and maximum critical values considered for corrosion initiation. Thus, an excellent agreement with the project specifications is observed despite the different ways used to approach the problem. Furthermore, different scenarios of concrete cover failure, in the case when a coating is utilized, and extreme deicing salts attack are also investigated.

Initial Stage of Atmospheric Corrosion of Carbon and Weathering Steels in Thailand Climate

  • Nii, K.;Bhamornsut, C.;Chotimongkol, L.;Vutivat, E.;Nakkhuntod, R.;Jeenkhajohn, P.;Suphonlai, S.
    • Corrosion Science and Technology
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    • 제2권4호
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    • pp.183-188
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    • 2003
  • Corrosion of carbon and weathering steels were evaluated under 3 environmental exposures in Thailand (urban, rural and marine) for a year. The seasonal study was designed to determine different corrosion mechanisms by 6 months of dry season and 6 months of rainy season in a year. The sheltered exposure racks were used to determine the washing effect of min. At each site, climatic and pollutants analyses were carried out. The present study showed that the difference in corrosion rates of carbon and weathering steels was not so distinguished in both rural (AIT) and urban (TISTR) environments. The corrosion rate of weathering steel was somewhat lower than that of carbon steel and the decreasing tendency of corrosion rate with time was slightly higher for weathering steel than for carbon steel. In marine (Rayong) environment, the corrosion rate was higher and the effect of wet and dry seasons was observed. The corrosion rate in 6 dry months was higher for direct exposure than for sheltered exposure. However, in 6 rainy months. the corrosion rate of sheltered exposure was higher than that of direct exposure. In direct exposure for I year, that is, the first 6 dry months and the next 6 rainy months, the corrosion rate decreased with time. but in sheltered exposure, the corrosion rate did not decrease with time. instead, increased in the next 6 rainy months. This indicated that the protect ive layer formed in the first 6 dry months could be destroyed by high deposition of chloride to r sheltered exposure in the next 6 rainy months; whereas the rust layer for direct exposure could be kept sound due to washing effect in rainy season, even though the deposition rate of chloride was almost the same for direct and sheltered exposures. In marine environment, the weathering steel showed higher corrosion resistance than carbon steel but its corrosion rate was higher than those in other environments.

Monitoring corrosion of reinforced concrete beams in a chloride containing environment under different loading levels

  • Wei, Aifang;Wang, Ying;Tan, Mike Y.J.
    • Structural Monitoring and Maintenance
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    • 제2권3호
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    • pp.253-267
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    • 2015
  • Corrosion has significant adverse effects on the durability of reinforced concrete (RC) structures, especially those exposed to a marine environment and subjected to mechanical stress, such as bridges, jetties, piers and wharfs. Previous studies have been carried out to investigate the corrosion behaviour of steel rebar in various concrete structures, however, few studies have focused on the corrosion monitoring of RC structures that are subjected to both mechanical stress and environmental effects. This paper presents an exploratory study on the development of corrosion monitoring and detection techniques for RC structures under the combined effects of external loadings and corrosive media. Four RC beams were tested in 3% NaCl solutions under different levels of point loads. Corrosion processes occurring on steel bars under different loads and under alternative wetting - drying cycle conditions were monitored. Electrochemical and microscopic methods were utilised to measure corrosion potentials of steel bars; to monitor galvanic currents flowing between different steel bars in each beam; and to observe corrosion patterns, respectively. The results indicated that steel corrosion in RC beams was affected by local stress. The point load caused the increase of galvanic currents, corrosion rates and corrosion areas. Pitting corrosion was found to be the main form of corrosion on the surface of the steel bars for most of the beams, probably due to the local concentration of chloride ions. In addition, visual observation of the samples confirmed that the localities of corrosion were related to the locations of steel bars in beams. It was also demonstrated that electrochemical devices are useful for the detection of RC beam corrosion.