• 제목/요약/키워드: chemical process industries

검색결과 289건 처리시간 0.025초

A New Chemical for the Separation of the CRT Panel Glass from its Funnel

  • Lee, Ki-Won;Byun, Ji-Young;Kim, Kyong-Tae;Oh, Jong-Kee
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.71-75
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    • 2001
  • The first step for recycling the CRT bulb is to remove frist seals between the panel and funnel. For this purpose, various kinds of methods have been used. One of those is to use the nitric acid, which is a proven technology and widely used in CRT-making industries. The process. however. has a problem of NOx generation. Such a drawback can be overcome by using a new chemical. This new chemical can remove the frit without NOx generation. This paper describes the dissolution ability of the chemical for lead and zinc oxides and the application to the separation of the CRT panel from its funnel.

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유틸리티 절감을 위한 미반응 스티렌 모노머 회수공정의 설계 (Process Design for Recovery of Unreacted Styrene Monomer for Utility Saving)

  • 봉주영;나수진;이광순
    • Korean Chemical Engineering Research
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    • 제55권1호
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    • pp.54-59
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    • 2017
  • ABS 중합공정 중 잔류 모노머 회수 공정의 유틸리티 사용량 절감을 위한 공정의 개선을 수행하였다. ABS 폴리머 생산 과정 중 잔류 모노머 회수 공정은 제품의 품질 향상을 위해 반드시 필요하다. 잔류 모노머의 회수를 위한 다양한 방식이 있으나, 본 연구에서 대상으로 한 것은 스팀 스트리핑 공정이다. 기존의 스팀 스트리핑은 많은 양의 스팀과 냉각수가 사용되고 있으나, 본 연구를 통해 유틸리티 사용을 절감하는 새로운 방안을 찾고자 하였다. 스트리핑 후 모노머와 함께 배출되는 스팀의 잠열을 진공상태의 수증기로 회수하고, 압축으로 온도를 상승시켜 스트리핑 스팀으로 재사용하도록 함으로써 스팀의 사용을 획기적으로 절감하였다. 또한 모노머 최종 회수 과정에서 발생되는 물을 모노머 응축에 냉각수로 활용함으로써 용수에 대한 사용량도 감소 시킬 수 있었다.

TMCP 강판의 고유변형도 기반 열변형 해석법 개발 (Development of Thermal Distortion Analysis Method Based on Inherent Strain for TMCP Steels)

  • 하윤석;양진혁;원석희;이명수
    • Journal of Welding and Joining
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    • 제26권3호
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    • pp.61-66
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    • 2008
  • As ships become to be larger than ever, the thicker plate and the higher tensile steel plate are used in naval shipyard. Though special chemical composition is needed for high-tensile steels, recent high-tensile steels are made by the TMCP(Thermo-Mechanical control process) skill. The increase of yield stress and tensile stress of TMCP steels is induced from bainite phase which is transformed from austenite, but that increased yield stress can be vanished by another additional thermal cycle like welding and heating. As thermal deformations are deeply related by yield stress of material, the study for prediction of plate deformation by heating should reflect principle of TMCP steels. This study developed an algorithm which can calculate inherent strain. In this algorithm, not only the mechanical principles of thermal deformations, but also the predicting of the portion of initial bainite is considered when calculating inherent strain. The simulations of plate deformation by these values showed good agreements with experimental results of normalizing steels and TMCP steels in welding and heating. Finally we made an inherent strain database of steels used in Class rule.

Magnetostrictive Sensor를 이용한 용접결함 검출에 관한 연구 (A Study About Weld Defects Detection By Using A Magnetostrictive Sensor)

  • 나현호;김일수;서주환;손성우;정재원;김지선;이지혜
    • 대한기계학회논문집A
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    • 제33권11호
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    • pp.1279-1287
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    • 2009
  • An increasingly competitive business environment has been concentrated on industries to reduce the operating costs. Industries such as gas, oil, petrochemical, chemical, and electric power have employed for the operation and used for large equipment or structures that require a high capital investment. In order to meet these requirements, the industries are increasingly moving toward saving the experimental verification and computer simulation. Therefore industries to reduce the maintenance costs without compromising the operational safety have been forced on finding for better and more efficient methods to inspect their equipment and structures. In this study, it focused on the development the real-time non-contract monitoring system as an efficient tool for the experimental study of weld defects based on the relationship between the measured voltage and input parameters.

A Brief review of Aragonite Precipitated Calcium Carbonate (PCC) Synthesis Methods and Its Applications

  • Ramakrishna, Chilakala;Thenepalli, Thriveni;Ahn, Ji Whan
    • Korean Chemical Engineering Research
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    • 제55권4호
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    • pp.443-455
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    • 2017
  • This article provides an exclusive overview of the synthesized aragonite precipitated calcium carbonate and its applications in various fields. The last decade has seen a steady increase in the number of publications describing the synthesis, characterization and applications of calcium carbonate morphologies. Mainly, two kinds of processes have been developed for the synthesis of aragonite precipitated calcium carbonate under controlled temperature, concentrations and aging, and the final product is single-phase needle-like aragonite precipitated calcium carbonate formed. This review is mainly focused on the history of developed methods for synthesizing aragonite PCC, crystal growth mechanisms and carbonation kinetics. Carbonation is an economic, simple and ecofriendly process. Aragonite PCC is a new kind of functional filler in the paper and plastic industries, nowadays; aragonite PCC synthesis is the most exciting and important industrial application due to numerous attractive properties. This paper describes the aragonite PCC synthetic approaches and discusses some properties and applications.

고밀도 팽창흑연 성형품의 기계적 특성에 관한 연구(1) (A Study of Mechanical Properties on High Density Graphite Products with Expanded Graphite(1))

  • 신영우
    • 동력기계공학회지
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    • 제9권4호
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    • pp.143-147
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    • 2005
  • Graphites is well known to have superior advantages to high-temperature, high-pressured, and strong acid-state gas or liquid because it is very stable and chemical structure. Nowadays the new plant with high performance is developed in field of chemical industries, so the need of graphites is increasing rapidly. In this paper, newly developed graphite products with high density is investigated by the mechanical properties of that. I introduced the graphite material which developed for this experiment by the forming process in order to compare to the commercial graphite sheet from expanded graphite which made by the rolling process. Through measuring density and hardness test also tensile test, I investigated the characteristics of these materials. It is verified that the newly developed graphite products forming method is able to make graphite products which have superior mechanical properties than that of commercial graphite sheet.

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공정안전관리 사업장의 열매체유 사용실태에 관한 연구 (A Study on the Actual Status of Heat Transfer oils in Industries for Process Safety Management)

  • 이근원;이주엽
    • 한국가스학회지
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    • 제18권5호
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    • pp.33-39
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    • 2014
  • 열매체유는 화학플랜트의 가열시스템, 열교환시스템, 특정한 가스공정, 사출성형 시스템 및 펄프 제지공정에 사용되고 있다. 열매체유는 열적 산화 분해에 잘 견디며 안전성이 뛰어나며, 열매체유가 누출이나 분출의 경우에는 점화원이 있을때 쉽게 점화된다. 본 연구에서는 공정안전관리 사업장의 화재 폭발 사고를 예방하기 위해서 열매체유의 사용 실태조사를 통해 안전관리 상태를 고찰하였다. 사업장의 공정시스템에서 사용된 열매체유의 사용실태는 개발된 설문지에 의해서 조사되었다. 본 연구 결과는 열매체유의 관리나, 열매체유 공정의 안전한 운전과 유지와 관련된 화재 폭발 사고 예방을 위한 안전관리 대책 수립에 활용될 수 있을 것이다.

노동생산성 향상을 위한 유해작업환경관리에 관한 연구 (A study on the management of harmful working environments for Increase of Labor productivity.)

  • 조태웅;유익현;박성애
    • 한국환경보건학회지
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    • 제3권1호
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    • pp.27-44
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    • 1976
  • This study was carried out to evaluate the harmful factors in working environments and to investigate the labor productivity after improvement of environments, surveying 93 industrial establishments of 10 industries located in Youngdeungpo industrial area in Seoul. The results obtained were as follows: 1) The highest noise level of 125dB(A) was indicated at the rolling process of transport equipment manufacturing industry. 2) The best illumination level was shown in precise machinery industry and the worst was indicated in rubber products, metallic products and transport equipment manufacturing industries. 3) Thermal conditions were above threshold limit value (TLV) at more than two processes of all industries except printing industry. 4) The highest dust concentration was determined in textile and wearing manufacturing industry. 5) Organic solvents were detected at 52 processes in 93 industrial establishments and 33 processes of them showed higher than TLV. The results about harmful chemicals were as follows: a) sulfur dioxide ($SO_2$)was determined higher than TLV on welding process of metallic product manufacturing industry and heat treatment process of transport equipment manufacturing industry. b) Carbon monoxide (CO) concentration was 700ppm at heat treatment process of transport equipment manufacturing industry, indicating 14 times of TLV. c) vinylchloride concentration in the air of PVC raw material mixing process and PVC preparation process of chemical product manufacturing industry was determined higher than TLV. d) Hydrochloride (HCl) concentration in the air of wire expanding process of transport equipment manufacturing industry was determined higher than TLV. 7) Higher values of lead concentration than TLV were determined at lead welding metallic product manufacturing industry and type planting process of process of printing industry, $1.8mg/m^3$ and $0.3mg/m^3$ respectively. 9) 22, 968 of 52, 855 workers (i.e. 43.5%) in 93 industries were exposed to various harmful agents. 10) It was found that the improvement of illumination in electric apparatus manufacturing industry (from 20~40 lux to 420 lux) resulted in an increase in productivity of 6.5% per capita and a decrease in faulty products of 19%. 11) Improvement of environments using local exhaust ventilation system resulted in a decrease of harmful substances lower than TLV and an increase in productivity of 11.4%. 12) Improvement of shovelling tools based on ergonomics resulted in a reduction in energy expenditure of 25.3% and an increase in productivity of 32.2% per capita.

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단결정 실리콘 잉곳 결정성장 속도에 따른 고-액 경계면 형성 및 Defect 최적화 (Melt-Crystal Interface Shape Formation by Crystal Growth Rate and Defect Optimization in Single Crystal Silicon Ingot)

  • 전혜준;박주홍;블라디미르 아르테미예프;정재학
    • Current Photovoltaic Research
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    • 제8권1호
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    • pp.17-26
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    • 2020
  • It is clear that monocrystalline Silicon (Si) ingots are the key raw material for semiconductors devices. In the present industries markets, most of monocrystalline Silicon (Si) ingots are made by Czochralski Process due to their advantages with low production cost and the big crystal diameters in comparison with other manufacturing process such as Float-Zone technique. However, the disadvantage of Czochralski Process is the presence of impurities such as oxygen or carbon from the quartz and graphite crucible which later will resulted in defects and then lowering the efficiency of Si wafer. The heat transfer plays an important role in the formation of Si ingots. However, the heat transfer generates convection in Si molten state which induces the defects in Si crystal. In this study, a crystal growth simulation software was used to optimize the Si crystal growth process. The furnace and system design were modified. The results showed the melt-crystal interface shape can affect the Si crystal growth rate and defect points. In this study, the defect points and desired interface shape were controlled by specific crystal growth rate condition.

국내 수소 생산, 소비 및 유통 현황 (The Status of Domestic Hydrogen Production, Consumption, and Distribution)

  • 김봉진;김종욱;최상진
    • 한국수소및신에너지학회논문집
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    • 제16권4호
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    • pp.391-399
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    • 2005
  • This paper deals with the survey of domestic hydrogen production, consumption, and distribution. The amount of domestic hydrogen production and consumption has not been identified, and we survey the amount of domestic hydrogen production and consumption by industries. The hydrogen production industries are classified into the oil industry, the petrochemical industry, the chemical industry, and the other industry. In 2004, the amount of domestic hydrogen production was 972,601 ton, which corresponded to 1.9% of the global hydrogen production. The oil industry produced 635,683 ton(65.4%), the petrochemical industry produced 241,970 ton(24.9%), the chemical industry produced 66,250 ton(6.8%), the other industry produced 28,698 ton(2.9%). The hydrogen consumptions of corresponding industries were close to the hydrogen productions of industries except that of the other industry. Most hydrogen was used as non-energy for raw materials and hydrogen additions to the process. Only 122,743 ton(12.6%) of domestic hydrogen was used as energy for heating boilers. In 2004, 47,948 ton of domestic hydrogen was distributed. The market shares of pipeline, tube trailers and cylinders were 84.4% and 15.6%, respectively. The purity of 31,848 ton(66.4%) of the distributed hydrogen was 99.99%, and 16,100 ton(33.6%) was greater than or equal to 99.999%. Besides domestic hydrogen, we also identify the byproduct gases which contain hydrogen. The iron industry produces COG( coke oven gas), BFG(blast furnace gas), and LDG(Lintz Donawitz converter gas) that contain hydrogen. In 2004, byproduct gases of the iron industry contained 355,000 ton of hydrogen.