• Title/Summary/Keyword: charpy test

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Controlled Cooling Technical of High Tensile Valve Spring Wire Rod (고강도 엔진밸브 스프링강 선재 저온조직 발생방지 선재압연 기술)

  • 김경원;장용권;임규환;서일권
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.172-179
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    • 1999
  • As the martensite structure cause fracture failure during drawing from 5.5mm rod to 3.05mm dia. wire without additional heat treatment, the optium cooling condition to inhibit the occurrence of martensite was investigated. In order to get SAE9254+V quality, the effects of alloying element, vanadium on the mechanical properties were investigated. Based upon CCT and TTT curves and the results form cooling test in mill, optimun cooling was found in the condition of the laying head temp of 780$^{\circ}C$ and of the conveyor speed at 0.15m/sec with the whole cover closed. The wire rods produced under the condition showed the best mechanical properties of 120kg/$\textrm{mm}^2$ in TS and 50% in RA, having an excellent drawability. In vanadium added steels, tensile strength was improved without degrading elongation and charpy impact value. That means the strengthening by vanadium is mainly due to the grain refinement by the fine precipitates during tempering process.

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Effects of Pre-Strains on Failure Assessment Analysis to API 5L X65 Pipeline

  • Baek, Jong-Hyun;Kim, Young-Pyo;Kim, Woo-Sik;Seok, Chang-Sung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.3
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    • pp.219-223
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    • 2009
  • This paper prescribed the structural integrity of the API 5L X65 pipeline subjected to tensile pre-strain. The effects of pre-strain on the mechanical properties of API 5L X65 pipe were substantially investigated through a variety of the experimental procedures. Axial tensile pre-strain of 1.5, 5 and 10% was applied to plate-type tensile specimens cut from the pipe body prior to mechanical testing. Tensile test revealed that yield strength and tensile strength were increased with increasing tensile pre-strain. The increasing rate of the yield strength owing to the pre-strain is greater than that of the tensile strength. However, the pre-strain up to 5% had a little effect on the decreasing of the fracture toughness. The structural integrity of the API 5L X65 pipeline subjected to large plastic deformation was evaluated through the fitness-for service code.

A Study on Fracture Surface of Aged Turbine by Fractal Dimension

  • Kim, Amkee;Nahm, Seung-Hoon
    • Journal of Mechanical Science and Technology
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    • v.15 no.10
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    • pp.1417-1422
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    • 2001
  • Since fracture surface presents clear evidence to describe the circumstances of material failure event, analysis of fracture surface should provide plenty of useful information for failure prevention. Thus if we extract proper information from the fracture surface, the safety evaluation, for plant component could be more accurate. In general, the chaotic morphology of fracture surface is determined by the degree of material degradation as well as by other factors such as type of load, geometry of specimen, notch condition, microstructure of material and environment. In this research, we developed a fractal analysis technology for the fracture surface of aged turbine rotor steel based on the slit-island technique using an image analyzer. Moreover the correlation between the fractal dimension and the aging time was studied.

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Influence of Ion-Nitriding on Dynamic Fracture Toughness in Cr Alloy Steels (크롬합금강의 동적파괴인성에 미치는 이온실화처리의 영향)

  • 오세욱;윤한기;장래웅;김기술
    • Journal of Ocean Engineering and Technology
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    • v.2 no.1
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    • pp.150-162
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    • 1988
  • The dynamic fracture toughness, $K_{Id}$,is measured in the heat-treated and ion-nitrided Cr-Mo, Ni-Cr-Mo steel using standard and Precracked Charpy specimens an imstrumented impact machine. The value of $K_{Id}$and both the energy of initiate fracture, and the total energy of fracture. Since the $K_{Id}$values of the precraked impact specimens are in accord with their theoretical ones, this testing method is sufficently practical. The effect of ion-nitriding are found to be larger than the heat-treaded specimen.

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Variation of Impact Values by Heat Treatment Temperature to Prevent Brittle Fracture of Roll Shell Steel (II) -Comparison of properties between domestic and French-made products- (압연롤강의 취성파괴 방지를 위한 열처리 온도에 따른 충격치 변화에 관한 연구 (II) -수명향상을 위한 국산과 외산소재의 물성과 파괴특성비교-)

  • Suh, Chang-Min;Suh, Min-Soo;Oh, Sang-Yeob
    • Journal of Ocean Engineering and Technology
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    • v.25 no.5
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    • pp.40-46
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    • 2011
  • This study carried out a series of experiments involving impact tests (Drop weight type & Charpy type with a standard specimen and newly designed I-type specimen), hardness tests, and fracture surface observations of French-made roll shell steel (F), abnormal roll shell steel (M), reheated roll shell steel (R), and S25C steel under heat treatment conditions ($570^{\circ}C$) to analyze the cause and prevent the roll shell steel's brittle fracture and its damage.

Variation of Impact Values by Heat Treatment Temperature to Prevent Brittle Fracture of Roll Shell Steel (압연롤강의 취성파괴 방지를 위한 열처리 온도에 따른 충격치 변화에 관한 연구 (I))

  • Suh, Chang-Min;Suh, Min-Soo;Cho, Hae-Yong
    • Journal of Ocean Engineering and Technology
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    • v.25 no.5
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    • pp.33-39
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    • 2011
  • This study involved a series of experiments, which included impact tests (drop weight & Charpy) and hardness tests under various heat treatment conditions, followed by fractography observations of Normal Roll Shell steel (NRS), Abnormal Roll Shell steel (ARS), and S25C steel, in order to analyze the cause of brittle fracture and damages in Roll Shell steel. The optimal tempering temperature was characterized for ARS and NRS.

A Study on Characteristics of Strength and Fracture of Austempered Graphite Cast Iron (오스템퍼 회주철의 파괴강도 특성에 관한 연구)

  • 이하성;강동명;이영상
    • Journal of the Korean Society of Safety
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    • v.11 no.1
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    • pp.3-10
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    • 1996
  • The mechanical properties and fatigue crack growth rate fracture toughness of permanent mould cast austempered gray cast iron(AGI) were compared to those of sand cast AGI. Specimens prepared for tensile, impact and fatigue test were austenitized at $900^{\circ}C$ and austempered at $270^{\circ}C$, $320^{\circ}C$, $370^{\circ}C$ and $420^{\circ}C$ for 1 hour. The strength, impact and fatigue crack propagation behavior of permanent mold cast AGI were found to be superior to those of sand cast AGI. Maximum values in tensile strength, BHN, Charpy impact energy, were obtained at the austempering temperature of $270^{\circ}C$. Samely, the slowest fatigue crack growth rate was appeared at the austempering temperature of $270^{\circ}C$. But ductility of AGI was not improved by permanent mould casting.

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Influence of Al, Cu and Ni Additions on Mechanical Properties of Hot-Rolled Fe-9Mn-0.2C Medium-Manganese Steels

  • Young-Chul Yoon;Sang-Gyu Kim;Sang-Hyeok Lee;Byoungchul Hwang
    • Archives of Metallurgy and Materials
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    • v.66 no.4
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    • pp.1007-1011
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    • 2021
  • The microstructure and mechanical properties of hot-rolled Fe-9Mn-0.2C medium-manganese steels with different Al, Cu, and Ni contents were investigated in this study. Based on the SEM, XRD, and EBSD analysis results, the microstructure was composed of martensite, band-type delta ferrite, and retained austenite phases depending on the Al, Cu, and Ni additions. The tensile and Charpy impact test results showed that the sole addition of Al reduced significantly impact toughness by the presence of delta-ferrite and the decrease of austenite stability although it increased yield strength. However, the combined addition of Al and Cu or Ni provided the best combination of high yield strength and good impact toughness because of solid solution strengthening and increased austenite stability.

Mechanical Properties of Low-Pressure Die Cast A356-T6 alloys for Automotive Wheels (Alloy Wheel용 저압 주조 A356-T6 합금의 기계적 특성)

  • Yoo, Bong-Jun;Kim, Jeong-Ho;Yoon, Hyung-Seok;Ur, Soon-Chul
    • Journal of Korea Foundry Society
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    • v.34 no.1
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    • pp.6-13
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    • 2014
  • The mechanical properties of low-pressure die cast (LPDC) A356-T6 automotive road wheels are evaluated and correlated with their corresponding microstructures. In this study, two types of alloy wheels processed using different LPDC gating system are investigated. The yield stress, tensile stress, and elongation values tested at room temperature are correlated with the secondary dendrite arm spacing (SDAS) with respect to the gating system, and are also compared with similar studies. The SDAS and precipitates are examined using optical microscopy, scanning electron microscopy (SEM) and energy-dispersive spectroscopy. The phase information is also investigated using X-ray diffraction. Charpy impact tests are also performed from $-100^{\circ}C$ to $200^{\circ}C$, and the fracture surfaces are examined using SEM. The impact energy is demonstrated to increase with increasing temperatures without exhibiting specific transition behaviors as in other nonferrous alloys. The fracture toughness is also evaluated using three point bend test with single-edged bend specimens. The obtained fracture toughness values are in good agreement with those in similar studies.

The Influence of Shield Gas Ratio on the Toughness of A15083-0 GMAW Weld Zone (A15083-O GMAW 용접시 불활성가스 혼합비가 용접부의 인성에 미치는 영향에 관한 연구)

  • 이동길;김건호
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2002.05a
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    • pp.113-199
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    • 2002
  • In this study, the toughness was evaluated by using the instrumented Charpy impact testing procedures for A15083-O aluminum alloy used in the LNG carrying and storing tank. The specimens were GMAW welded with four different mixing shield gas ratios (Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%), and tested at four different temperatures(+25, -30, -85, and -196$^{\circ}C$ ) in order to investigate the influence of the mixing shield gas ratio and the low temperature. The specimens were divided into base metal, weld metal, fusion line, and HAZ specimen according to the worked notch position. From experiment, the maximum load increased a little up to -85$^{\circ}C$, and the maximum load and maximum displacement were shown the highest and the lowest at -196$^{\circ}C$ than the other test temperatures. The absorption energy of weld metal notched specimens was not nearly depends on test temperature and mixing shield gas ratio because the casting structure was formed in weld metal zone. In the other hand, the others specimens was shown that the lower temperature, the higher absorption energy slightly up to -85$^{\circ}C$ but the energy was decreased so mush at -196$^{\circ}C$

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