• 제목/요약/키워드: ceramic processing

검색결과 770건 처리시간 0.02초

Processing of Porous Ceramics with a Cellular Structure Using Polymer Beads

  • Ha, Jung-Soo;Kim, Chang-Sam
    • 한국세라믹학회지
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    • 제40권12호
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    • pp.1159-1164
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    • 2003
  • Two processing routes (i.e., the gel casting and polymer preform routes) using polymer beads were studied to fabricate porous ceramics with a cellular structure. The gel casting route, comprising the gel casting of a ceramic slurry mixed with polymer beads, was found to be inadequate to produce porous ceramic bodies with a interconnected pore structure, due to complete coating of the slurry on the polymer beads, which left just isolated pores in the final sintered bodies. The polymer preform route, involving the infiltration of a polymer beads preform with the ceramic slurry, successfully produced porous ceramics with a highly interconnected network of spherical pores. The pore size of 250-300 $\mu\textrm{m}$ was demonstrated and the porosity ranged from 82 to 86%. This process is advantageous to control the pore size because it is determined by the sizes of polymer beads used. Another feature is the avoidance of hollow skeleton, giving a high strength.

The estimation of dielectric constant of thick film using Vickers indentation

  • Kim, Hyeong-Jun;Kim, Kibum;Kim, Jongcheol;Yoon, Kyung-Han;Shin, Dongwook
    • Journal of Ceramic Processing Research
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    • 제13권spc2호
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    • pp.241-245
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    • 2012
  • The barrier rib on plasma display panel (PDP) is a typical 3D-patterned thick film with thickness of 120 ㎛ and it is hard to measure its dielectric constant in this state of the product. Because the porosity of ceramic thick film influenced the mechanical and dielectric characteristics, it was expected that there was the relationship between two properties. Therefore, the correlation analysis between porosity, hardness and dielectric constant of the barrier rib was studied and the exponential curve between porosity and hardness, and the quadratic curve between porosity and dielectric constant were drawn. The dielectric constant was well related to hardness by K400kHz = 0.5672 + 5.695 ln(Hv). The hardness was measured at five points on two real panels which sintered by two types of profiles and then dielectric constants and deviation were estimated by the above equation.

Characterization of Langasite $(La_3Ga_5SiO_{14}$ systems sintered body

  • Jung, Il-Hyiung;Kyoung Joo;Shin, Kwang-Bo;Auh, Keun-Ho
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 1998년도 PROCEEDINGS OF THE 14TH KACG TECHNICAL MEETING AND THE 5TH KOREA-JAPAN EMGS (ELECTRONIC MATERIALS GROWTH SYMPOSIUM)
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    • pp.121-125
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    • 1998
  • Langasite is a new piezoelectric material which is similar to quartz in its acoustic behaviours. In this study, pure Langasite and Langasite family grouo powders were synthesized by the solid state reaction in air. And then diffusion of synthesized powders were controlled by B and C ions in the{{{{ { A}_{ 3} { B}_{5} { CD}_{ 14 }}}}} structure. Dielectric constant and lattice anisotripy of Langasite and family group were measured to be 17, 22~27 in the range of 1 kHz to 13 MHz and about 1.6. respectively.

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SINGLE CRYSTAL GROWTH OF OPTIC-GRADE LiNbO3 USING A FLOATING ZONE TECHNIQUE

  • Han, Ji-Woong;Kyung Joo;Shin, Kwang-Bo;Auh, Keun-Ho
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 1998년도 PROCEEDINGS OF THE 15TH KACG TECHNICAL MEETING-PACIFIC RIM 3 SATELLITE SYMPOSIUM SESSION 4, HOTEL HYUNDAI, KYONGJU, SEPTEMBER 20-23, 1998
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    • pp.43-46
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    • 1998
  • The effect of dopant and stoichiometry on the optical properties of LiNbO3 were studies. We prepared three samples, which are undoped, MgO doped LiNbO3 and near-stoichiometric LiNbO3 dielectric constant and transmittance in UV/VIS/IR light range were measured. The results showed that the features for high [Li]/[Nb] were similar to those for low [Li]/[Nb] but with high [Mg].

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Surface modified ceramic fiber separators for thermal batteries

  • Cheong, Hae-Won;Ha, Sang-Hyeon;Choi, Yu-Song
    • Journal of Ceramic Processing Research
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    • 제13권spc2호
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    • pp.308-311
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    • 2012
  • A wide range of possible hazards existing in thermal batteries are mainly caused by thermal runaway, which results in overheating or explosion in extreme case. Battery separators ensure the separation between two electrodes and the retention of ion-conductive electrolytes. Thermal runaways in thermal batteries can be significantly reduced by the adoption of these separators. The high operating temperature and the violent reactivity in thermal batteries, however, have limited the introduction of conventional separators. As a substitute for separators, MgO powders have been mostly used as a binder to hold molten salt electrolyte. During recent decades the fabrication technology of ceramic fiber, which has excellent mechanical strength and chemical stability, has undergone significant improvement. In this study we adopted wet-laid nonwoven paper making method instead of the electrospinning method which is costly and troublesome to produce in volume. Polymeric precursor can readily be coated on the surface of wet-laid ceramic paper, and be formed into ceramic film after heat treatment. The mechanical strength and the thermo-chemical stability as well as the wetting behaviors of ceramic separators with various molten salts were investigated to be applicable to thermal batteries. Due to their excellent chemical, mechanical, and electrical properties, wet-laid nonwoven separators made from ceramic fibers have revealed positive possibility as new separators for thermal batteries which operate at high temperature with no conspicuous sign of a short circuit and corrosion.

Characteristics of $\alpha$-$Fe_2O_3$ Thick Film Fabricated by Screen Printing Method

  • Kim, Byung-Soo;Chung, Yong-Sun;Auh, Keun-Ho
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 1998년도 PROCEEDINGS OF THE 15TH KACG TECHNICAL MEETING-PACIFIC RIM 3 SATELLITE SYMPOSIUM SESSION 4, HOTEL HYUNDAI, KYONGJU, SEPTEMBER 20-23, 1998
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    • pp.65-70
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    • 1998
  • Fine powders of $\alpha$-Fe2O3 were prepared by precipitation method using iron (III) nitrate in ethanol solvent and the thick film using this powder was made by the screen printing technology. Effects of the reaction temperature and concentration of the iron (III) nitrate on the particle size and specific surface area were studied. Also, the relationship between the powder size and properties of the thick film was discussed.

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Microstructure control and change in thermal conductivity of 8YSZ/SiO2 multi-compositional coating by suspension plasma spraying

  • Jeon, Hak-Beom;Lee, In-Hwan;An, Gye Seok;Oh, Yoon-Suk
    • Journal of Ceramic Processing Research
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    • 제19권6호
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    • pp.450-454
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    • 2018
  • In recent years, thermal insulation coating technology for automotive engine parts has received significant attention as a means of improving the thermal efficiency of automotive engines. One of the characteristics of thermal insulation coatings is their low thermal conductivity, and, materials such as YSZ (Yttria-stabilized zirconia), which have low thermal conductivity, are used for this purpose. This research presents a study of the changes in the microstructure and thermal conductivity of $8YSZ/SiO_2$ multi compositional thermal insulation coating for different compositions, and particle size distributions of suspension, when it is subjected to suspension plasma spraying. To obtain a porous coating structure, the mixing ratio of 8YSZ and $SiO_2$ particles and the particle sizes of the $SiO_2$ were changed. The microstructure, phase formation behavior, porosity and thermal conductivity of the coatings were analyzed. The porosities were found to be 1.2-32.1%, and the thermal conductivities of the coatings were 0.797-0.369 W/mK. The results of the study showed that the microstructures of the coatings were strongly influenced by the particle size distributions, and that the thermal conductivities of the coatings were greatly impacted by the microstructures of the coatings.

Doctor blade 공정에 의한 세라믹스 열교환기 소자의 제조 (Fabrication of Ceramic Heat Exchanger Cores by Doctor Blade Process)

  • 김상우;송휴섭;장성도
    • 한국세라믹학회지
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    • 제29권3호
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    • pp.241-251
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    • 1992
  • The effects of slip composition and processing conditions on the fabrication of ceramic heat exchanger cores by doctor blade process were investigated. Since the effects of those two variables were inter-dependent, the effects of binder system, binder plus plasticizer, were extensively studied for a limited range of processing conditions and a pre-determined ceramic composition. The content of binder system and the ratio of binder to plasticizer were identified as main variables to affect densities and mechanical properties of green sheets, compressive properties and bond strengths of laminates, and shrinkages and their anisotropy of sintered laminates. However, sintered densities and water absorptions of laminates were not influenced by either the content of binder system or the ratio of binder to plasticizer, when the debinded laminates had a relatively high density (relative density of >55% in this study).

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Eutectic Ceramic Composites by Melt-Solidification

  • Goto, Takashi;Tu, Rong
    • 한국세라믹학회지
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    • 제56권4호
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    • pp.331-339
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    • 2019
  • While high-temperature ceramic composites consisting of carbides, borides, and nitrides, the so-called ultra-high-temperature ceramics (UHTCs), have been commonly produced through solid-state sintering, melt-solidification is an alternative method for their manufacture. As many UHTCs are binary or ternary eutectic systems, they can be melted and solidified at a relatively low temperature via a eutectic reaction. The microstructure of the eutectic composites is typically rod-like or lamellar, as determined by the volume fraction of the second phase. Directional solidification can help fabricate more sophisticated UHTCs with highly aligned textures. This review describes the fabrication of UHTCs through the eutectic reaction and explains their mechanical properties. The use of melt-solidification has been limited to small specimens; however, the recently developed laser technology can melt large-sized UHTCs, suggesting their potential for practical applications. An example of laser melt-solidification of a eutectic ceramic composite is demonstrated.

플라즈마 용사된 세라믹 코팅층의 레이저 홈가공 (Laser Engraving of Plasma Sprayed Ceramic Coatings)

  • 방세윤
    • 한국정밀공학회지
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    • 제14권1호
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    • pp.142-149
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    • 1997
  • Ceramic-coated anilox roll for printing is resistant to corrosion and wear, and hence has enhanced life and quality. Laser engraving is used typically for machining holes to store ink in this roll. Since engraved hole size and shape are directly related to laser processing parameters, it is necessary to know the rela- tionships among these parameters. In this study, the parameters for engraving of ;oasma sprayed ceramic coatings with Nd:YAG laser were studied. Relationships between hole shape and processing parameters were analyzed. Cr$_{2}$O$_{3}$ceramic was found to be most suitable for Nd:YAG laser engraving. It was found that hole depth can be increased by using higher energy pulses. Effect of using different assistant gases was small to the final results. For better results, it was suggested to use a very stable laser with shorter pulses and higher pulse energy.

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