• Journal of the Korean Society for Heat Treatment
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• v.36 no.4
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• pp.215-222
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• 2023

3Y-TZP (3 mol% yttria-stabilized tetragonal zirconia polycrystals, 3Y-TZP) ceramics are emerging as dental implant materials due to their superior optical and mechanical properties as well as excellent biophysical properties, in spite of low bioactivity. In this study, we investigated to sintered properties and microstructural defects of dental zirconia implants fabricated by ceramic injection molding and post-HIP (Hot isostatic pressing) processing and analyzed the processing parameters related with the obtainment of its high sinterd density. Sintered and microstructural parameters, i.e, apparent density, grain size and phase composition of zirconia implants fabricated by injection molding were dependent on the fixtute size and implant type. Maximum sintered density of 99.2% and minimum grain size of 0.3-0.4 ㎛ were obtained from large-scaled 2-body sample. In 1-body ceramic implant, high sintered density of 99.5% was obtained, but it had a little monoclinic phase and wide grain size distribution.

• Journal of Ceramic Processing Research
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• v.23 no.4
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• pp.436-442
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• 2022

Gallium nitride (GaN) substrates were ground in two different grinding wheel abrasive sizes of 270 and 800-mesh, and thechange in surface morphologies of the substrates and the depth of subsurface damage (SSD) were observed. With the 800-meshgrinding wheel, the surface roughness (SR) and the depth of SSD of the sample tended to decrease, which was not the casewith the 270-mesh grinding wheel. In the X-ray rocking curve, the sample exhibited some compressive stress with the 270-meshgrinding wheel, but with the 800-mesh grinding wheel, it demonstrated the occurrence of tensile stresses in the sample and adecrease in full width at half maximum (FWHM), which confirms an improvement in the crystallinity. In the Raman spectra,the compressive stress of the 270-mesh grinding wheel and the tensile stress of the 800-mesh grinding wheel were confirmedthrough peak shifts. Photoluminescence (PL) spectra confirmed that the intensity ratio of the yellow luminescence increasedat the 800-mesh grinding wheel, and a blue shift occurred further. These results indicate that the SR and the depth of SSDwere proportional to the abrasive grain size of the grinding wheel. At the same time, the increase in PL intensity at specificpeak positions indicates that the stress stemming from the grinding process was concentrated at the crystal surface. The abovemechanism is illustrated in a schematic diagram, which confirms the possibility of improving the grinding efficiency andsubsequent polishing processes in future applications.

• Journal of the Korean Ceramic Society
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• v.32 no.5
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• pp.535-542
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• 1995

The effect of sintering temperature, sintering time and forming pressure on microwave dielectric properties of (Zr1-xSnx)TiO4 ceramics containing 1.0wt% B2O3, 0.3 wt% La2O3 and 1.0wt% NiTa2O6 was investigated using the response surface methodology. The optimum values of processing variables were determined based on the reproducibility. The optimum values of the dielectric constant of >35. Q.f0 of >55000 and $\tau$f=$\pm$5 ppm/$^{\circ}C$ could be obtained when the sample was pressed at 500~600kg/$\textrm{cm}^2$ and sintered at 1500~155$0^{\circ}C$ for 2~3 hrs.

• Journal of the Korean Ceramic Society
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• v.28 no.10
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• pp.819-823
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• 1991

Pure zirconia ceramic fiber experiences severe volume changes through thermal cyclings of heating and cooling. Zirconia fiber was doped with CaO to stabilize the phase and its effect of CaO was studied on volumetric ratio of each phases, phase transition temperature and microstructure. Tetragonal phase was increased as CaO increases up to 10 mol% and cubic phase was stabilized when CaO was added more than 10 mol%. The average grain size of zirconia fiber was increased as CaO increased and transition temperature was shifted to lower temperature.

• Journal of Information Display
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• v.5 no.3
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• pp.25-29
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• 2004

Effects of additing various types of ceramic fillers to the BZB-based glass on the thermo-chemical stability, optical reflectance, and mechanical properties were investigated. The glass system demonstrated the feasibility to host various types of ceramic fillers to form micro-composites at the processing temperature suitable for PDP systems. The optical reflectance and mechanical strength of the filler-glass composites were improved as compared to the glass itself. These results demonstrate the feasibility of applying the Pb-free BZB-based glass system as a matrix for employing various types of crystalline ceramic fillers to be used as barrier rib materials in plasma display panels.

• Journal of the Korean Ceramic Society
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• v.46 no.1
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• pp.30-34
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• 2009

A Sand blasting technology has been used to address via and trench processing of glass wafer of optic semiconductor packaging. Manufactured sand blast that is controlled by blast nozzle and servomotor so that 8" wafer processing may be available. 10mm sq test device manufactured by Dry Film Resist (DFR) pattern process on 8" glass wafer of $500{\mu}m's$ thickness. Based on particle pressure and the wafer transfer speed, etch rate, mask erosion, and vertical trench slope have been analyzed. Perfect 500 um tooling has been performed at 0.3 MPa pressure and 100 rpm wafer speed. It is particle pressure that influence in processing depth and the transfer speed did not influence.

• Journal of the Korean Ceramic Society
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• v.38 no.2
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• pp.137-142
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• 2001

SOFC 음극으로 쓰이는 Ni-YSZ 복합체의 제조과정 중에 생기는 조성의 변화를 관찰하였다. XRD를 이용하여 복합체 부위별로 상분석한 결과 Ni-YSZ 복합체는 소결과정이나 환원처리시 복합체 내-외부간의 조성차가 일어나며 이로 인해 전기적 물성의 불균일성이 나타난다. 복합체 조성의 불균일성 및 전기적 물성의 불균일성은 주로 복합체를 구성하는 Ni 성분의 변화에 기인했는데 소결과정이나 환원과정시 Ni 성분이 기판으로 확산해가거나 기상으로 증발해버려 Ni 손실이 생기기 때문인 것으로 나타났다. Ni 성분의 손실은 열처리 온도와 시간에 비례하여 커졌으며 이로 인해 복합체의 전기적 물성도 악화되었다.

• Journal of the Korean Ceramic Society
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• v.43 no.6 s.289
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• pp.327-332
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• 2006

The effect of the processing parameters on the sintered density and strength of silica-bonded SiC (SBSC) ceramics was investigated for three types of batches with different particle sizes. The SBSC ceramics were fabricated by an oxidation-bonding process. The process involves the sintering of powder compacts in air so that the SiC particles bond to each other by oxidation-derived $SiO_2$ glass or cristobalite. A finding of this study was that a higher flexural strength was obtained when the starting powder was smaller. When a ${\sim}0.3_{-{\mu}m}$ SiC powder was used as a starting powder, a high strength of $257{\pm}42\;MPa$ was achieved at a relative density of ${\sim}80%$.

• Journal of Technologic Dentistry
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• v.33 no.1
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• pp.1-6
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• 2011

Purpose: To examine the shear bond strengths of zirconia and veneering ceramic according to their surface processing. Methods: The test samples were divided into three groups: one without zirconia surface processing, one sandblasted, and one sandblasted then 3% etched. Then veneering ceramic was fired on all test samples, and their shear bond strengths were measured. Results: The test samples of the control group (Z1) showed the lowest shear bond strengths of $21.82{\pm}1.02$ MPa. The shear bond strengths of Z2 and Z3 ($28.25{\pm}0.72$ and $26.23{\pm}0.82$ MPa, respectively) were relatively higher than those of the control group. The fracture surface of the control group showed adhesive fractures while the test groups had relatively large numbers of cohesive fractures. Conclusion: The shear bond strength was high in the test groups with surface processing while the fracture surfaces showed compound fractures of adhesive and cohesive fractures.

• Journal of the Korean Ceramic Society
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• v.28 no.12
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• pp.1012-1018
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• 1991

SiC whisker-reinforced LAS matrix composites were developed by a mixed colloidal processing route. An optimization of processing conditions was made using the zeta potential data of silica, boehmite, and SiC whisker dispersions. Similarly, the SiC whisker-reinforced composites were also fabricated by the conventional sol-gel process using the hydrolysis-condensation reaction of relevant metal alkoxides. The composites fabricated by the mixed colloidal processing route were characterized by a uniform spatial distribution of SiC whisker throughout the matrix. The fracture toughness increased from 1.3 MPa.m1/2 for the LAS specimen to 5.0 Mpa.m1/2 for the hot-pressed composite (95$0^{\circ}C$ and 20 MPa for 20 min) containing 20 wt% SiC whisker. The increase in fracture toughness appears to result mainly from the crack deflection and the crack bridging by whiskers with some additional toughenings from the whisker pullout and the matrix prestressing mechanisms.