• 제목/요약/키워드: ceramic nano coating

검색결과 114건 처리시간 0.021초

Molten-salt 방법에 의해 합성되는 판상형 알루미나 분말 표면에 돌기형성 거동 (Formation of Asperites on the Plate-like Alumina Particles by Molten-salt Method)

  • 이윤주;김보연;신동근;김수룡;권우택;김영희
    • 한국세라믹학회지
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    • 제51권6호
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    • pp.560-565
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    • 2014
  • Alumina nano-asperites were grown on plate-like alumina particles of which the surface had been covered with a capping agent to control the asperite formation sites on the particles. Utilized alumina source for asperite was nano sized ${\gamma}$-alumina, which was prepared by calcination of $Al(OH)_3$ at $600^{\circ}C$; silica suspension was used as the capping agent. Plate like alumina particles were covered by silica suspension and continuously heat-treated to $900^{\circ}C$ with nano sized ${\gamma}$-alumina, as the source material, under molten-salt atmosphere. Asperite growing site were controlled by the degree of coating of the capping agent; 10-20 nanosize of ${\theta}$-alumina were formed on the particle surface. On the other hand, alumina particles without capping agent were observed to undergo only step-like crystal growth during heat-treatment.

Design and Fabrication of Information Security Films with Microlouver Pattern and ZnO Nano-Ink Filling

  • Kim, Gwan Hyeon;Kim, So Won;Lee, Seong Eui;Lee, Hee Chul
    • 한국세라믹학회지
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    • 제56권4호
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    • pp.354-359
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    • 2019
  • Information security films that can ensure personal privacy by reducing the viewing angle of display screens were fabricated by microlouver patterning and a ZnO nano-ink filling process. Optical simulation results demonstrated that all the microlouver films showed good security performances. Security performances were evaluated as calculated relative luminance ratios compared between the side and front. Based on the simulation results, microlouver films were fabricated by UV imprint lithography and nano-ink bar coating. However, distortion of the microlouver pattern occurred with the use of high-viscosity nano-inks such as ZrO2 and TiO2, and the CuO-filled microlouver film suffered from very low optical transmittance. Accordingly, the effects of ZnO filling height on security performance were intensively investigated through simulation and experimental measurements. The fabricated microlouver film with a 75-㎛-high ZnO filling exhibited a good relative luminance ratio of 0.75 at a 60° side angle and a transmittance of 44% at a wavelength of 550 nm.

전기도금법을 이용한 나노 산화티타늄 니켈 복합도금에 관한 연구 (Electrodeposition of Nano TiO2 Powder Dispersed Nickel Composite Coating)

  • 박소연;이재호
    • 마이크로전자및패키징학회지
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    • 제19권4호
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    • pp.65-69
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    • 2012
  • 복합도금이란 금속 도금층을 매트릭스로 세라믹, 폴리머, 나노분말과 같은 입자를 공석시켜 경도의 향상, 내마모성, 내식성, 자기 윤활성 등의 특성을 갖는 복합 금속피막을 얻어내는 방법으로 본 연구에서는 나노입자로 $TiO_2$를 사용하여 니켈과 함께 복합도금층을 형성하였다. $TiO_2$를 첨가시킨 복합전기도금을 통해 표면저항성 향상, 광분해 효과를 기대할 수 있다. 용액조건 중 pH 변화에 따른 zeta전위를 측정하였다. 초음파처리를 통한 물리적인 방법으로 용액 중 나노분말의 응집을 최소화한 후 $TiO_2$-Ni 복합도금을 실시하였다. 최적의 도금 조건으로 $50^{\circ}C$에서 pH 3.5, 전류밀도 $40mA/cm^2$에서 가장 효과적이었으며 Ti의 함량은 $50^{\circ}C$에서 15-20 at.%로 확인되었다.

DC 스퍼터법과 유도결합 플라즈마를 이용한 마그네트론 스퍼터링으로 제작된 나노결정질 TiAlN 코팅막의 물성 비교 연구 (A Comparative Study of Nanocrystalline TiAlN Coatings Fabricated by Direct Current and Inductively Coupled Plasma Assisted Magnetron Sputtering)

  • 전성용;김세철
    • 한국세라믹학회지
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    • 제51권5호
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    • pp.375-379
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    • 2014
  • Nanocrystalline TiAlN coatings were prepared by reactively sputtering TiAl metal target with $N_2$ gas. This was done using a magnetron sputtering system operated in DC and ICP (inductively coupled plasma) conditions at various power levels. The effect of ICP power (from 0 to 300 W) on the coating microstructure, corrosion and mechanical properties were systematically investigated using FE-SEM, AFM and nanoindentation. The results show that ICP power has a significant influence on coating microstructure and mechanical properties of TiAlN coatings. With increasing ICP power, the coating microstructure evolved from the columnar structure typical of DC sputtering processes to a highly dense one. Average grain size of TiAlN coatings decreased from 15.6 to 5.9 nm with increasing ICP power. The maximum nano-hardness (67.9 GPa) was obtained for the coatings deposited at 300 W of ICP power. The smoothest surface morphology (Ra roughness 5.1 nm) was obtained for the TiAlN coating sputtered at 300 W ICP power.

티타늄 이소프로폭사이드를 이용한 졸-겔법에 의한 TiN 코팅 cBN 분말 합성 (Synthesis of TiN-Coated cBN Powder by Sol-Gel Method Using Titanium (IV) Isopropoxide)

  • 이윤성;김선욱;이영진;이지선;신동욱;김세훈;김진호
    • 한국전기전자재료학회논문지
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    • 제33권5호
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    • pp.373-379
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    • 2020
  • In this study, TiN-coated cBN (cubic-structure boron nitride) powders were successfully synthesized by a sol-gel method using titanium (IV) isopropoxide (TTIP) and by controlling the heat treatment conditions. After the sol-gel process, amorphous nano-sized TiOx was uniformly coated on the surface of cBN powder particles. The obtained TiOx-coated cBN powders were heated at 1,000~1,300℃ for 1 or 6 h in a flow of 95%N2-5%H2 mixed gas. With increasing temperature, the chemical composition of the TiOx coating layer changed in the order of TiO2→Ti6O11→Ti4O7→TiN due to reduction of the Ti ions. The TiN coating layer was observable in the samples heated at 1,200℃ and appeared as the main phase in the sample heated at 1,300℃. The resulting thickness of the TiN coating layer of the sample heated at 1,300℃ was approximately 45~50 nm.

스테인리스강 금속 표면에 내열 저방사 산화물 코팅제 적용과 방사 특성 평가 (Heat Resistant Low Emissivity Oxide Coating on Stainless Steel Metal Surface and Characterization of Emissivity)

  • 임형미;권태일;김대성;이상엽;강동필;이승호
    • 한국재료학회지
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    • 제19권12호
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    • pp.649-656
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    • 2009
  • Inorganic oxide colloids dispersed in alcohol were applied to a stainless steel substrate to produce oxide coatings for the purpose of minimizing emissive thermal transfer. The microstructure, roughness, infrared emissive energy, and surface heat loss of the coated substrate were observed with a variation of the nano oxide sol and coating method. It was found that the indium tin oxide, antimony tin oxide, magnesium oxide, silica, titania sol coatings may reduce surface heat loss of the stainless steel at 300${\circ}C$. It was possible to suppress thermal oxidation of the substrate with the oxide sol coatings during an accelerated thermal durability test at 600${\circ}C$. The silica sol coating was most effective to suppress thermal oxidation at 600${\circ}C$, so that it is useful to prevent the increase of radiative surface heat loss as a heating element. Therefore, the inorganic oxide sol coatings may be applied to improve energy efficiency of the substrate as the heating element.

실리카 코팅된 TiO2-천연 제올라이트 복합입자 제조와 특성평가 (Surface Coating of SiO2 on TiO2-natural Zeolite Composite Particles and Its Characterization)

  • 임형미;정지숙;이동진;이승호
    • 한국재료학회지
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    • 제16권11호
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    • pp.692-697
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    • 2006
  • Deodorization of natural zeolites have been improved not only for polar but also for non-polar pollutants by sucessive ion exchanges of H and Ag ions starting from Korean natural zeolite with high adsorption capacity. The modified zeolites with $TiO_2$ coating on the surface revealed high deodorization and photocatalytic decomposition effects. Further modification was made with $10{\sim}20nm$ silica nano particles coating on the surface, the resulting composite particles of $SiO_2/TiO_2/modified$ natural zeolite revealed not only comparable deodorization but also better durability and resisatnce to color change compared to the $TiO_2$/modified natural zeolite without much compensation of photocatalytic decomposition effect, when the composite particles were exposed to the polypropylene non-woven fiber coated with organic binder. It is expected for the composite particle prepared here to be used as indoor building materials for indoor air quality control.

콜로이드 입자의 자기 배열성을 이용한 Monolayer 형성에 관한 연구 (Process Development of Self-Assembled Monolayers(SAMs) of Colloidal Particles)

  • 고화영;이해원;김주선;문주호
    • 한국세라믹학회지
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    • 제39권10호
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    • pp.981-987
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    • 2002
  • $St\"{o}ber$ process를 이용하여 단분산 콜로이드 실리카를 제조하였다. 초기물질인 TEOS(Tetraethylorthosilicate)와 $NH_4OH$, 에탄올 및 증류수의 함유량을 조절하여 100 nm급, 200 nm급, 300 nm급 크기의 단분산 실리카 입자를 제조할 수 있었고, 제조된 실리카 입자는 Scanning Electron Microscope(SEM) 및 laser scattering particle analyzer를 통해 관찰하였다. Dipcoating 공정을 이용하여 제조된 300 nm 크기의 콜로이드 실리카의 자기 배열성(self-assembly) 형성에 관한 연구를 진행하였다. 다양한 코팅 공정 변수(표면장력, 표면전하, 입자의 함유량)의 조절을 통하여 dip coating시에 자기 배열성 단층막(monolayer)을 형성해 낼 수 있는 조건을 최적화하였고, SEM으로 관찰해 본 결과, 최적 조건 상태에서 비교적 넓은 영역 (1.5 mm ${\times}$ 1.5 mm)에서 hexagonally ordered packing된 콜로이드 입자 결정 단층막을 얻을 수 있었다.

TEOS-PEG계 Sol-Gel코팅에 의한 세라믹 분리 막의 제조 및 특성 (Characterization of Ceramic Composite-Membranes Prepared by TEOS-PEG Coating Sol)

  • 김태봉;최세영;김구대
    • 한국세라믹학회지
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    • 제42권3호
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    • pp.165-170
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    • 2005
  • Sol-gel 공정에 의해 제조된 세라믹 분리 막은 보다 순수한 재료를 이용할 수 있고, 균일성을 향상시킬 수 있을 뿐 아니라 다양한 복합체도 넓은 범위에서 반응을 유도할 수 있다는 장점을 가지고 있어 많은 연구가 진행되고 있다. 본 연구에서는 sc,1-gel 공정을 이용하여 Tetraethyl ortho-silicate(TEOS)-Polyethylene glycol(PEG)계 organically modified silicate(ORMOSt)sol을 합성하였다. Polymer분자량을 변수로 하여 sol 합성 후 특성 변화를 점도와 겔화 시간을 측정함으로써 관찰하였다. 합성된 sol을 다공성 담체 위에 dip-coating법을 이용하여 막을 제조하였으며, SEM관찰을 통해 분리 막의 미세구조를 확인하였다. 합성 복합 막의 Oil/water 에멀젼의 처리효율을 cross-flow 타입의 막 분리 장치를 이용하여 확인하였다. Ormosilsol은 유기물의 분자량이 증가될수록 보다 쉽게 코팅 층을 형성 시킬 수 있었고, 담체를 용매에 담지 시켜 코팅 물질이 담체의 기공내로 침투될 때의 모세관력을 줄임으로써 크랙이 방지된 얇은 막을 얻을 수 있었다. Colloidal sol 코팅 막에 비해 ormosil sol코팅 막은 분리효율 뿐 아니라 flux 특설이 시험 5분경과 시점에서 약 $200\;l/m^2h$이상 향상되었음을 확인 할 수 있었다.

나노 및 마이크로 입자 비율에 따른 광조형 3D 프린팅용 ZrO2/High-temp 복합 수지의 분산 안정성 및 기계적 특성 (Dispersion Stability and Mechanical Properties of ZrO2/High-temp Composite Resins by Nano- and Micro-particle Ratio for Stereolithography 3D Printing)

  • 송세연;박민수;윤지선
    • 한국재료학회지
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    • 제29권4호
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    • pp.221-227
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    • 2019
  • This study examines the role of the nano- and micro-particle ratio in dispersion stability and mechanical properties of composite resins for SLA(stereolithography) 3D printing technology. VTES(vinyltriethoxysilane)-coated $ZrO_2$ ceramic particles with different nano- and micro-particle ratios are prepared by a hydrolysis and condensation reaction and then dispersed in commercial photopolymer (High-temp) based on interpenetrating networks(IPNs). The coating characteristics of VTES-coated $ZrO_2$ particles are observed by FE-TEM and FT-IR. The rheological properties of VTES-coated $ZrO_2/High-temp$ composite solution with different particle ratios are investigated by rheometer, and the dispersion properties of the composite solution are confirmed by relaxation NMR and Turbiscan. The mechanical properties of 3D-printed objects are measured by a tensile test and nanoindenter. To investigate the aggregation and dispersion properties of VTES-coated $ZrO_2$ ceramic particles with different particle ratios, we observe the cross-sectional images of 3D printed objects using FE-SEM. The 3D printed objects of the composite solution with nano-particles of 80 % demonstrate improved mechanical characteristics.