• Title/Summary/Keyword: ceramic mold

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A Study on the Thermal Conductivity and Mechanical Properties of Electrical Insulation Polymer Composite Materials (실리콘 고분자 복합소재의 열전도도와 기계적 물성에 관한 연구)

  • Won-il Choil;Kye-Kwang Choi
    • Design & Manufacturing
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    • v.18 no.3
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    • pp.37-43
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    • 2024
  • With the development of technology in the electrical and electronic field, research on heat dissipation materials that can efficiently emit and control heat to solve the heat generation problem is being actively conducted. Since heat dissipation materials require electrical insulation and thermal conductivity, the polymer composite material was manufactured by mixing chemically stable silicone resins and ceramic fillers, and thermal conductivity and mechanical properties were observed. At the same filling amount, the larger the particle size and the higher the high thermal conductivity filler was added, the higher the thermal conductivity was, mechanical properties were confirmed to have higher tensile strength and elongation as the particles were smaller and the tissue was denser. After selecting materials in consideration of thermal conductivity and mechanical properties, an appropriate mixing ratio is considered important.

Effects of SiC Particle Size and Inorganic Binder on Heat Insulation of Fumed Silica-based Heat Insulation Plates

  • Jo, Hye Youn;Oh, Su Jung;Kim, Mi Na;Lim, Hyung Mi;Lee, Seung-Ho
    • Journal of the Korean Ceramic Society
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    • v.53 no.4
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    • pp.386-392
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    • 2016
  • Heat insulation plates of fumed silica were prepared by mixing fumed silica, SiC powder and chopped glass fiber by a high speed mixer followed by pressing of the mixture powder in a stainless steel mold of $100{\times}100mm$. Composition of the plates, particle size of SiC, and type of inorganic binder were varied for observation of their contribution to heat insulation of the plate. The plate was installed on the upper portion of an electric furnace the inside temperature of which was maintained at $400^{\circ}C$ and $600^{\circ}C$, for investigation of heat transfer through the plate from inside of the electric furnace to outside atmosphere. Surface temperatures were measured in real time using a thermographic camera. The particle size of SiC was varied in the range of $1.3{\sim}17.5{\mu}m$ and the insulation was found to be most excellent when SiC of $2.2{\mu}m$ was incorporated. When the size of SiC was smaller or larger than $2.2{\mu}m$, the heat insulation effect was decreased. Inorganic binders of alkali silicate and phosphate were tested and the phosphate was found to maintain the heat insulation property while increasing mechanical properties.

Fabrication and Thermal Properties of Fumed Silica/Ceramic Wool Inorganic Composites (Fumed Silica/Ceramic Wool 무기복합재의 제조 및 열적 성질)

  • Ahn, WonSool
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.4007-4012
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    • 2014
  • This study examined the fabrication and thermal properties of fumed silica/ceramic wool inorganic composites. A predetermined quantity of fumed silica and ceramic wool was mixed uniformly into a slurry state and stabilized in the mold at room temperature, and converted to a massive foamed body through a complete drying process at $150^{\circ}C$. Although the samples without polyvinyl alcohol (PVA) as an interfacial adhesive showed a bulk density of 0.6-0.8 $g/cm^3$ in the range, 10-70wt% fumed silica, those samples with 3wt% PVA exhibited remarkably lower bulk densities with enhanced mechanical and thermal insulation properties, without thermal cracking even above $800^{\circ}C$. The K-factor of the samples was lower in proportion to the fumed silica contents, showing good thermal insulation properties of ca. 0.08 $W/m^{\circ}K$ at $500^{\circ}C$ for the sample with 30wt% fumed silica.

Comparison of Temperatures of the Resin Cement in Polycrystalline Ceramic Brackets Irradiated Using a Diode Laser

  • Son, Young-Tak;Son, KeunBaDa;Kim, Kyung-Min;Lee, Jae-Mok;Kim, Jin-Wook;Yu, Wonjae;Lee, Kyu-Bok
    • Journal of Korean Dental Science
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    • v.14 no.2
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    • pp.69-78
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    • 2021
  • Purpose: The primary objective of this study was to evaluate the change in the temperature of the adhesive resin in polycrystalline ceramic brackets irradiated using a diode laser at different irradiation energy levels and times. Materials and Methods: For the measurement of the temperature of the adhesive resin, it was applied at the base of the ceramic bracket, a thermocouple was placed at the center of the base surface, the bracket was placed on prepared resin specimens for light curing, and a laser was irradiated to the center of the bracket slot at 5, 7, and 10 W. For the measurement of the temperatures of the enamel under the bracket and pulp cavity, extracted premolar was fixed to a prepared mold and the ceramic bracket was bonded to the buccal surface of the premolar. The Kruskal-Wallis H test and Friedman test were used for statistical analysis. Result: At 5 W, the temperature of the adhesive resin did not reach the resin softening temperature of 200℃ within 30 seconds. At 7 W, it reached 200℃ when the ceramic bracket was irradiated continuously for 28 seconds. At 10 W, it reached 200℃ when the ceramic bracket was irradiated continuously for 15 seconds. During laser irradiation, the temperature of the enamel under the bracket increased by over 5℃ within 15 seconds. Conclusion: The use of diode laser irradiation for bracket debonding should be carefully considered because the pulp cavity temperature increases by over 5℃ within the irradiation time for resin thermal softening.

Develvopment of Infeed Grinding Machine and Its Effects on Spherical Surface Grinding (구면 전용 Infeed 연삭기의 개발과 성능평가)

  • 이상직;정해도;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1028-1032
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    • 1995
  • This paper describes the manufacture of spherical and aspherical surface on glass, superalloy and ceramic components. The rotationally symmetricallenses, and the ceramic or superalloy molds with spherical shapes are mainly generated by cutting processes on CNC lathe machine or 4,5 axis CNC machining centers. Recently, spherical shape parts require more precise and efficent machining technologies for wide material range such as optical lens of the lithography device in semiconductor manufacturing processes or the high precision mold machining of anti-chemical, anti-wear materials. In this paper, we introduce a newly developed infeed grinding machine with metal with metal bonded cup type wheel and its effects on spherical surface grinding.

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Removal of Inclusions in molten Steel by Filter Dam (필터댐에 의한 강중 개재물 저감효과)

  • 조문규;이석근;정두화;남수희;이재우
    • Journal of the Korean Ceramic Society
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    • v.35 no.2
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    • pp.201-207
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    • 1998
  • A tube-type filter dam(or baffle with holes) for ferrous melt refining is applied to the tundish operation for molten steel having low carbon and ultra-low carbon. The changes in the total oxygen content insoluble aluminum content and the distribution of inclusion size in molten steel during tundish operation were in-vestigated at the pouring part strand and mold of tundish. Removal mechanism of inclusions is considered to be caused by buoyancy action of the filter dam better than filtration action and the size range of in-clusions filtrated by the filter dam was for 30-50$\mu\textrm{m}$. Decrease in deviation of inclusion content in molten steel was confirmed for appling the filter dam in comparison with using conventional dam and weir. Also the filter dam had the advantage of baffle with holes at lower part in the efficiency of inclusions removal.

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The Removal of Inclusions in Molten Steel by Coating Materials for Tundish (턴디쉬용 코팅재에 의한 강중 개재물 저감효과)

  • 조문규;이석근
    • Journal of the Korean Ceramic Society
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    • v.35 no.1
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    • pp.33-40
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    • 1998
  • A MgO-CaO-based coating material for ferrous melt refining is applied to the tundish operation for mol-ten steel having low carbon. The changes in the total oxygen content insoluble aluminum content and the content of inclusions in molten steel during tundish operation were measured at the pouring part strand of tundish and mold. On the basis of the experimental results the interfacial reaction occurring between the coating materials and the molten steel in tundish was discussed and compared with the theoretical con-sideration. It is concluded that interfacial reaction is not active at the strand part of tundish but is active at the pouring part because of the turbulent flow in the molten steel.

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Development of Ceramic Arc-tube by the PIM Process

  • Rhee, Byung-Ohk;Choi, Seung-Chul;Park, Jeong-Shik;Kim, Byoung-Kyu;Kim, Hyung-Soo;Kim, Sang-Woo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.205-206
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    • 2006
  • A ball-shape alumina arc-tube for low-wattage lamp was developed by the PIM process. An ultra high purity translucentgrade alumina powder was used. In injection molding process, a hot-runner type mold was developed. The translucent-grade alumina powder was extremely sensitive to contamination so that the injection molding condition and atmosphere control in the furnace should be taken care of with extreme caution. Contamination sources were pinpointed with EPMA. The arc-tube was molded in half and two halves were bonded in the middle by a new bonding technique at room temperature developed in this study.

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Effect of Mo metal foil shielding on infrared transmission of spark plasma sintered ZnS ceramics

  • Wook Ki Jung;Ji-won Hong;Doo Hyun Choi
    • Journal of Ceramic Processing Research
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    • v.22 no.1
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    • pp.86-90
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    • 2021
  • Fabrication of infrared (IR) transparent ZnS ceramics by spark plasma sintering (SPS) suffers from carbon contamination due to the graphite mold in the SPS system. In the present work, we consolidated transparent ZnS ceramics by SPS using Mo metal foil to prevent the generation of carbonate and/or carbon impurities in the sintered product. The effect of Mo foil on carbon contamination and IR transmittance was investigated. The Fourier transform infrared spectroscopy (FTIR) results revealed that the C-O absorption peak was significantly reduced, however, sulfur vacancies were generated, thus, deteriorating the overall transmittance. The sulfur vacancies were eliminated by post-annealing the specimen in a nitrogen atmosphere, whereby the overall IR transmittance was partially recovered. The results indicate that metal foil wrapping of green bodies could be potentially applicable for the fabrication of carbon contamination-free ZnS ceramics via SPS system.