• Title/Summary/Keyword: centrifugal impeller

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A Study on the Performance Analysis of an Industrial Centrifugal Pump Using CFX Code (CFX 코드에 의한 산업용 원심펌프 성능해석에 관한 연구)

  • Kim, Myung-Seok;Kim, Beom-Seok;Kim, Jin-Gu;Park, Kwon-Ha;Lee, Young-Ho
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.174-175
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    • 2005
  • The purpose of this study is focused on the analysis of 3D complex flow and performance characteristics of a centrifugal pump with volute casing. The numerical analysis was performed by commercial code CFX-10 according to the variation of flow rate, which is changing from 5.847$m^3$/min to 6.865$m^3$/min. The rated rotational speed of close type impeller is 1750rpm. Turbulence model, k-${\omega}$ SST was selected to guaranty more accurate prediction of flow separation. The ICEM-CFD 10, reliable grid generation software was also adapted to secure high quality grid generation necessary for the reliable numerical simulation. The experimental results such as static head, brake horse power and efficiency of the centrifugal pump were compared with the numerical analysis results. The simulated results are good agreement with the experimental results less 5$%$ error.

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Performance Prediction of Centrifugal Compressors (원심 압축기의 성능 예측)

  • 오형우;정명균
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.2
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    • pp.136-148
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    • 1997
  • The present study has been carried out to develop a computational procedure for the analysis of the off-design performance in centrifugal compressors with vaneless diffusers by integrating empirical loss models and analytical equations. Losses in centrifugal compressors stem from a number of sources and their exact calculation is not yet possible. This study investigates several modeling schemes and shows that a fairly good prediction can be achieved by a proper selection of the most important flow parameters resulting form a meanline one-dimensional analysis. The performance maps for compressors are calculated and compared with measured performance maps. The off-design performance characteristics in terms of the pressure ratio vs. mass flow produced have generally correct forms. However, no universal means have been found to predict accurately the onset of surge. The prediction method developed through this study can serve as a tool to ensure good matching between parts and it can assist the understanding of the operational characteristics of general purpose centrifugal compressors.

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Fault Detection and lsolation System for centrifugal-Pump Systems: Parity Relation Approach (원심펌프 계통의 고장검출진단시스템 : 등가관계 접근법)

  • Park, Tae-Geon;Lee, Kee-Sang
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.1
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    • pp.52-60
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    • 1999
  • This paper deals with a fault detection and isolation scheme for a DC motor driven centrifugal pump system. The emphasis is placed on the design and implementation of the residual generatorm, based on parity relation, that provides decision logic unit with residuals that will be further processed to detect and isolate three important faults in the system;brush fault, impeller fault, and the speed sensor fault. Two process faults are modelled as multiplicative type faults, while the sensor fault as an additive one. With multiplicative fault, the implementation of the residual generator needs the time varying transformation matrix that must be computed on-line. Typical implementation methods lack in generality because only a numerical approximation around the assumed fault levels is employed. In this paper, a new implementation method using well tranined neural network is proposed to improve the generality of the residual generator. Application results show that the fault detection and isolation scheme with the proposed residual generator effectively isolates three major faults in the centrifugal pump system even with a wide range of fault magnitude.

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Application of Generalized Experimental Data Correlation in Centrifugal Compressor Design (원시험 데이터 일반화를 적용한 원심압축기 설계)

  • Cho, Gyu-Sik;Kim, Jin-Han;Yang, Soo-Seok;Lee, Dae-Sung;Mileshin, Victor I.
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.4 s.9
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    • pp.38-43
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    • 2000
  • Recently, KARI(Korea Aerospace Research Institute, Korea) and CIAM(Central Institute of Aviation Motors, Russia) have made an effort in developing a centrifugal compressor for a small gas turbine engine as part of a collaboration program. This compressor has been designed as a sub-component for an axial-centrifugal compression system for a small turbo-shaft engine aiming adiabatic efficiency higher than 0.81. The geometrical design requirement imposes restrictions to have high inlet hub-to-tip ratio and inlet swirl flow. In this study, the compressor has been designed using the generalized experimental data established from those compressors having pressure ratio of 3.7 to 5. From this generalized empirical correlation, desirable values of design parameters could be obtained. Subsequently, quasi-3D and 3D viscous flow analyses have been performed to ensure the adopted methodology. It is expected that the centrifugal compressor provides total pressure ratio of 4.89, corrected mass flow-rate of 1.64kg/sec, and adiabatic efficiency of 0.815 with inlet hub-to-tip ratio of 0.641. These relatively high total pressure ratio and inlet hub-to-tip ratio are the main distinctive features in this design. Besides, one of the main features of this centrifugal compressor is the adoption of a double-row bladed diffuser to effectively decelerate the transonic flow leaving the impeller. The compressor has been manufactured and will be tested in the near future.

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Study on Noise Reduction by Optimizations of In-line Duct Flow (덕트의 유로 최적화를 통한 소음저감 연구)

  • Han, Jae-Oh;Lee, Soo-Young;Mo, Jin-Yong;Lee, Jai-Kwon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.803-808
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    • 2006
  • This paper was a study about noise reduction through flow stabilization in duel using experimental method and numerical analysis at the same time. To determine the fan's type three kinds of fans(axial fan, centrifugal fan, and axial fan with centrifugal type) was examined to investigate the suitability for duct. As a result, under the equal number of rotation 2000 RPM, performance of an axial fan with centrifugal type was the most superior by 55dBA at 4.3CMM among other fans. After this, analyzed the results of the numerical analysis to find out the optimum design of pitch angle such as $0^{\circ},\;10^{\circ},\;15^{\circ}\;and\;20^{\circ}$. The intensity of turbulence was low when pitch angle was $15^{\circ}$ and air volume became peak by 5.08 CMM. It was observed that axis component of velocity increased gradually when pitch angle increased from $0^{\circ}\;to\;20^{\circ}$. Finally, designed the shapes of D/S(Down Stream) in duct that agreed inlet angle($\delta$) of stationary blades with pitch angle($\beta$) of axial fan with centrifugal type and derived flow to duct medial, and changed the shape of motor-mount to reduce occurance of unstable vortex in tip of impeller, and embodied noise reduction and improvement of air flow rate through flow stabilization.

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Diagnosis of Impeller Wear Conditions (임펠러 마모 상태 진단)

  • Lee, Do-Hwan;Lee, Sun-Ki;Jung, Rae-Hyuk;Cho, Min-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2010.10a
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    • pp.236-241
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    • 2010
  • This paper presents a wear diagnosis method for centrifugal impellers by using an accelerometer. The features are calculated from raw and wavelet transformed signals with several statistical methods applied in time or frequency domains. From the effectiveness coefficient test, it is shown that 7th level of wavelet transformed signal is suitable for wear classification problems. A neural network with 5 feature sets is applied to diagnose the wear magnitude of pump impellers. The verification result reveals that high accuracy for the wear diagnosis of impellers can be obtained by using wavelet features transformed from acceleration signals.

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Development of Neon Compressor for Reverse Brayton Cryocooler (극저온 냉동기용 냉매압축기의 개발)

  • Kim, Seungwoo;Park, Kicheol;Lee, Kiho;Kim, Kyungsoo;Kim, Dongkwon
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.237-243
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    • 2002
  • A centrifugal compressor of 50HP for reverse brayton cryocooler using neon as a coolent has been developed. It has relatively low total-to-total pressure ratio but mass flow rate is very small and the voting gas, neon, has greater specific heat ratio than air. It was essential to have very high rotational speed of 100,000 RPM. The efficiency of compressor has great effects on overall system and the COP of cryocooler. To meet the design requirement of the compressor efficiency and to minimized the required rotational speed, highly efficiency impeller having low specific speed was designed. To maintain the overall system efficient high, gas bearing of bump type and high speed permanent magnet synchronus motor was developed and adopted. In this paper, design and performance prediction results of the compressor impeller is presented.

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Hydraulic design of fuel pump in turbo-pump system and performance evaluation using CFD (터보펌프용 연료펌프의 설계와 CFD를 이용한 성능 평가)

  • Lee, Kyoung-Hoon
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.408-416
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    • 2002
  • Hydraulic performance of the pump with an inducer was predicted by 3-D Navier-stokes calculation. The evaluated pump was the single-stage centrifugal pump with a separated inducer to pressurize fuel (LCH4) in Turbo-pump system with a specific speed (Ns) of approximately 0.3[rad/s, m3/s, J/kg] and a suction specific speed(s) of 15[rad/s, m3/s, J/kg]. That conventional pump was designed with the combination of 1-D theory and empirical correlation. In this study, preliminary design to select key parameters such as inlet flow coefficient was reviewed by investigating sets of the known design methods to achieve appropriate suction performance, and the performance of newly designed inducer and impeller was compared with the old one, using CFD method. The numerical results showed that the hydraulic efficiency of the new pump was predicted $5.5\%$ higher than that of the conventional one, through design parameter re-selection, configuration improvement and blade loading control

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The Flow Characteristics in a Vaneless Diffuser by PIV Measurements (PIV측정에 의한 깃 없는 디퓨저에서의 유동특성)

  • Yoon, Ji-In;Shin, You-Hwan;Lee, Yoon-Pyo;Kim, Kwang-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.2
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    • pp.45-50
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    • 2012
  • The flow characteristics in a vaneless diffuser with a backswept radial impeller have been experimentally investigated according to the variation of discharge flow rate. Particle image velocimetry(PIV) system was applied to measure velocity fields with several operating conditions and on some diffuser horizontal planes. Pressure transducers were installed on hub wall of the diffuser in order to analyze the pressure fluctuations and their corresponding velocity fields. The results show that the location of the main flow center moves from the hub to the shroud side as the flow rate decreases, and the reverse flow is locally generated on the hub side.

Numerical Analysis Dynamometer (Water Brake) Using Computational Fluid Dynamic Software

  • Cahyono, Sukmaji Indro;Choe, Gwang-Hwan;Sinaga, Nazaruddin
    • 한국태양에너지학회:학술대회논문집
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    • 2008.11a
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    • pp.103-111
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    • 2008
  • One of the most popular internal combustion engines is the engine in the transportation device. Power is a parameter that shows the capabilities of an object that gives energy, for example the internal combustion engine. Power in this engine is measured by a device called dynamometer. The CFD (Computational Fluid Dynamic) fluent software was simulated several impeller variables to absorb power of engine. With that result, we knew the biggest dynamometer absorber power, cheapest and easy to be made. The hydraulic dynamometer is selected type of dynamometer as the result of design process. The basic principle of a hydraulic dynamometer is the same as centrifugal pump but it has low pump efficiency. The results of the test are maximum power and torque of the tested engine and the operation area of the selected hydraulic dynamometer.

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