• Title/Summary/Keyword: centrifugal Compressor

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CFD Study on Particle Effect and Erosion in the Axial Compressor Blades and Shroud of Turbomachinery

  • Yoon J.S.;Chang Keun-Shik
    • 한국전산유체공학회:학술대회논문집
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    • 2003.10a
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    • pp.233-234
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    • 2003
  • Fly ash enters axial compressor when a turbomachinery is operated in an adverse environment. We have numerically investigated erosion of the blade and shroud in the turbulent compressor passage flow under the influence of gas-particle two-phase interaction. There have appeared quasi-three dimensional calculations on this subject but not the complete three-dimensional gas-particle interaction as done in the present work. Lagrangian particle tracing technique is used on the base of parallel processing for efficient calculation. Accuracy of the present code is tested using the benchmark lPL nozzle. In the DFVLR compressor blades, we have shown that a large number of particles passing through the tip clearance make impact on the blade tip and on the shroud. Higher degree of erosion is resulted by the heavier particles due to the centrifugal force.

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Computational Study on Particle Effect and Erosion in the Axial Compressor Blades and Shroud

  • Yoon J.S.;Chang Keun-Shik
    • 한국전산유체공학회:학술대회논문집
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    • 2003.10a
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    • pp.203-204
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    • 2003
  • Fly ash enters axial compressor when a turbomachinery is operated in an adverse environment. We have numerically investigated erosion of the blade and shroud in the turbulent compressor passage flow under the influence of gas-particle two-phase interaction. There have appeared quasi-three dimensional calculations on this subject but not the complete three-dimensional gas-particle interaction as done in the present work. Lagrangian particle tracing technique is used on the base of parallel processing for efficient calculation. Accuracy of the present code is tested using the benchmark JPL nozzle. In the DFVLR compressor blades, we have shown that a large number of particles passing through the tip clearance make impact on the blade tip and on the shroud. Higher degree of erosion is resulted by the heavier particles due to the centrifugal force.

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CFD Simulation on the Oil Pumping System of a Variable Speed Scroll Compressor with a Swing Pump (스윙펌프를 내장한 가변속 스크롤 압축기의 오일공급시스템에 관한 CFD 시뮬레이션)

  • 조홍현;김용찬;유병길
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.1
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    • pp.50-58
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    • 2003
  • An analytical study was carried out to investigate the performance of an oil pumping system of a variable speed compressor using a commercial CFD program. The simulations for the oil supplying system with the oil and air mixture were performed by varying compressor speed from 40 Hz to 90 Hz. Comparing the predicted with the measured data on the modified scroll compressor validated the simulation model. The predicted results were consistent with the test data with a maximum deviation of 12.8%. The oil flow rate significantly increased with a rise of compressor speed due to a higher oil flow rate from the swing pump and a greater centrifugal force on oil gallery.

Performance Evaluation of Compressor to Develop 500W Class Ultra-Micro Gas Turbine (500W급 초소형 가스터빈 개발을 위한 압축기 성능 평가)

  • Seo, JeongMin;Park, Jun Young;Choi, Bum Seok;Park, Moo Ryong
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.6
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    • pp.51-57
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    • 2012
  • Performance evaluation of a compressor is conducted to develop 500W class ultra-micro gas turbine (UMGT) for power generation. The performance evaluation is essential to check the performance of the components of UMGT, a radial turbine, a centrifugal compressor, an angular combustor and a shaft, which have been already designed in previous researches. The purpose of this study is to introduce the development process of the performance testing equipments of the UMGT and to present the results of compressor performance test. For the performance evaluation of the compressor, two test equipments are developed and the initial test equipment uses commercial static air bearings with long shaft. In the improved test equipment, static air bearing is improved to increase rotating speed and compressed nitrogen gas is used for utility gas of the static air bearing to supply compressed air in a stable and steady way. To increase rotating speed to 320,000 rpm, 80% speed of design speed, compressed air is provided to the turbine. The performance map of the compressor with the 50%, 60%, 70%, 80% speed of design point is presented. The results of the performance test of compressor show a good agreement with the results of 3D CFD.

Upgrade Development of a Centrifugal Compressor for Marine Engine Turbochargers (선박용 터보차져 원심압축기의 성능향상 개발)

  • Oh, Jong Sik;Oh, Koon Sup;Yoo, Kwang Taek
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.1 s.6
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    • pp.43-50
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    • 2000
  • Upgrade development of a high pressure ratio centrifugal compressor in marine engine turbochargers is presented. A new matched operating point at increased speed of rotation was determined through system cycle analysis using the exisitng test data of turbine performance. Under some severe restrictions for geometric parameters, the state-of-the-art methods of both aerodynamic design and CFD analysis were applied, in which only an impeller, a vaned diffusor and some part of casing wall were modified. Prototype hardware was fabricated and assembled for system performance tests. Excellent performance in pressure ratio and efficiency was obtained over whole speed region. Reduced surge and choke margin was, however, observed at design speed of rotation.

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Optimization of a Centrifugal Compressor Impeller(II): Artificial Neural Network and Genetic Algorithm (원심압축기 최적화를 위한 연구(II): 인공지능망과 유전자 알고리즘)

  • Choi, Hyoung-Jun;Park, Young-Ha;Kim, Chae-Sil;Cho, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.5
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    • pp.433-441
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    • 2011
  • The optimization of a centrifugal compressor was conducted. The ANN (Artificial Neural Network) was adopted as an optimization algorithm, and it was learned and trained with the DOE (Design of Experiment). In the DOE, it was predicted the main effect and the interaction effect of design variables to the objective function. The ANN was improved in the optimization process using the GA (Genetic Algorithm). When any output at each generation was reached a standard level, it was re-calculated by the CFD (Computational Fluid Dynamics) and it was applied to develop a new ANN. After 6th generation, the prediction difference between ANN and CFD was less than 1%. A pareto of the efficiency versus the pressure ratio was obtained through the 21th generation. Using this method, the computational time for the optimization was equivalent to the time consumed by the gradient method, and the optimized results of multi-objective function were obtained.

Structural Safety Assessment of a Concrete-filled Base Frame Supporting a Motor for Centrifugal Compressor Drives (원심식 압축기 구동용 모터 베이스 프레임의 콘크리트 타설에 따른 구조안전성 평가)

  • Kim, Min-Jin;Lee, Jae-Hoon;Han, Jeong-Sam
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.1
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    • pp.1-8
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    • 2016
  • In this paper, we perform structural analysis for a base frame which is used to support a motor for large centrifugal compressor drives and a safety assessment according to the concrete placement. First, the structural analysis about four loading conditions for the motor base frame was conducted and the structural safety was evaluated through both the maximum distortion energy theory and Mohr-Coulomb theory. It was possible to perform a more reasonable safety evaluation against local stresses occurring at the discontinuous portion of the fragile structural members by applying the safety assessment through ASME VIII Div. 2. In addition, the motor base frames with and without the internal concrete placement were quantitatively compared by the structural analysis and safety evaluation using ASME code and it was found to improve the structural integrity due to the concrete placement.

A study on the vaneless diffuser and volute casing design for the improvement of small centrifugal compressors (소형 원심 압축기의 성능 향상을 위한 베인 없는 디퓨저와 볼류트 케이싱의 설계에 관한 연구)

  • Jo, Jae Phil;Paek, Seung Yun;Kim, Sung Don;Ahn, Kyubok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.6
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    • pp.3722-3730
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    • 2015
  • The performance improvement of a small centrifugal compressor for waste water treatment has been conducted by the design change of vaneless diffuser and volute casing. Existing two compressors use a common impeller, but the width and length of the vaneless diffuser and the cross-sectional shape of the volute casing are different, respectively. Based on the experiment of the existing two compressors and their CFD results, the design of the vaneless diffuser and the volute casing has been changed. It was found that the strength of the interaction among the volute tongues, the vaneless diffusers and the impellers of two existing/one improved compressors, was affected by the cross-sectional area and inlet radial length of the volute casing including system losses' change. The efficiency of the impeller with one existing design was increased as the decrease of the width of the vaneless diffuser, but losses at the diffuser were accumulated. In conclusion, approximately 2.88%p efficiency increase at the design point of the new compressor with the improved design has been confirmed by CFD analysis results.

Implementation of Real-time Data Stream Processing for Predictive Maintenance of Offshore Plants (해양플랜트의 예지보전을 위한 실시간 데이터 스트림 처리 구현)

  • Kim, Sung-Soo;Won, Jongho
    • Journal of KIISE
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    • v.42 no.7
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    • pp.840-845
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    • 2015
  • In recent years, Big Data has been a topic of great interest for the production and operation work of offshore plants as well as for enterprise resource planning. The ability to predict future equipment performance based on historical results can be useful to shuttling assets to more productive areas. Specifically, a centrifugal compressor is one of the major piece of equipment in offshore plants. This machinery is very dangerous because it can explode due to failure, so it is necessary to monitor its performance in real time. In this paper, we present stream data processing architecture that can be used to compute the performance of the centrifugal compressor. Our system consists of two major components: a virtual tag stream generator and a real-time data stream manager. In order to provide scalability for our system, we exploit a parallel programming approach to use multi-core CPUs to process the massive amount of stream data. In addition, we provide experimental evidence that demonstrates improvements in the stream data processing for the centrifugal compressor.