• 제목/요약/키워드: cement production plant

검색결과 27건 처리시간 0.028초

배처플랜트에 의해 제조된 SHCC의 역학적 성능 평가에 관한 연구 (The evaluation of Mechanical properties of Strain Hardening Cement-based composites manufactured at batcher plant)

  • 임창혁;김영선;김영덕;정재홍;이승훈;김규용
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2009년도 춘계 학술논문 발표대회 학계
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    • pp.93-96
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    • 2009
  • This study is to examine a change of quality and a material performance of fiber reinforced cement composite for mass production. It is necessary to make Strain-hardening cementitious composite(SHCC) by batcher plant for ready-mixed concrete and use the performance of SHCC which made based on laboratory level. This study makes a comparative performance of press and mechanics that is the property of Strain-hardening by direct tension. In case of making by batcher plant. This experiment has demonstrated that even if it takes long after being mixed small and compared with the one which made based on laboratory, it has a tendency to be dissatisfied with fiver's dispersion and lower its performance of Strain-hardening. The reason why the material performance of SHCC for mass production went down is through SHCC that mixed sometimes matrix's viscosity and fiber's dispersion.

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The Estimation of Emission Factor of N2O and CH4 by Measurement from Stacks in the Waste Incinerators and Cement Production Plants

  • Choi, Sang-Min;Im, Jong-Kwon;Hong, Ji-Hyoung;Lee, Sue-Been;Zoh, Kyung-Duk
    • 한국환경보건학회지
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    • 제33권3호
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    • pp.217-226
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    • 2007
  • The purpose of this study is to estimate the emission factor of $non-CO_2$ global warming gases such as $N_2O$ and $CH_4$ by measuring concentrations from stacks of waste incinerators and cement production plants. Based on the established monitoring methods, $N_2O$ concentration measured from stacks in incinerator were between 0.62 and $40.60\;ppm_v$ (ave. $11.50\;ppm_v$). The concentration of $N_2O$ was dependent on the incinerator types. However, the concentrations of $CH_4$ gas were between 2.65 and $5.68\;ppm_v$ (ave. $4.22\;ppm_v$), and did not show the dependency on the incinerator types. In the cement production plant, the concentration ranges of $N_2O$ from the stack were from 6.90 to $10.80\;ppm_v$ (ave. $8.60\;ppm_v$), and $CH_4$ were between 1.80 and $2.20\;ppm_v$ (ave. $2.60\;ppm_v$). Using measured concentrations, the emission amounts of $N_2O$ and $CH_4$ from stacks per year were calculated. The results were is 4.2 ton $N_2O/yr$ in the incinerators, and 53.7 ton $N_2O/yr$ in the cement facilities. The big difference is from the flow rate of flue gas in the cement facilities compared to the incinerators. By the same reason, the $CH_4$ emission amounts in cement plant and incinerator was found to be 339 ton $CO_2/yr$ and 34.1 ton $CO_2/yr$, respectively. Finally, the emission factor of $N_2O$ in the incinerators were calculated using the measured concentration and the amount of incinerated wastes, and was $42.5\sim799.1\;g/ton$ in kiln and stoker type, $11.9\sim79.9\;g/ton$ in stoker type, 90.1 ton/g in rotary kiln type, 174.9 g/ton in fluidized bed type, and 63.8 g/ton in grate type, respectively. Also, the emission factors of $CH_4$ were found to 65.2-91.3 g/ton in kiln/stoker type, 73.9-122 g/ton in stoker type, 109.5 g/ton rotary kiln, and 26.1 g/ton in fluidized bed type. This result indicates that the emission factor in incinerators is strongly dependent on the incinerator types, and matched with result of IPCC (International Panel on Climate Change) guideline.

Effect of curing condition on strength of geopolymer concrete

  • Patil, Amol A.;Chore, H.S.;Dodeb, P.A.
    • Advances in concrete construction
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    • 제2권1호
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    • pp.29-37
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    • 2014
  • Increasing emphasis on energy conservation and environmental protection has led to the investigation of the alternatives to customary building materials. Some of the significant goals behind understaking such investigations are to reduce the greenhouse gasemissions and minimize the energy required formaterial production.The usage of concrete around the world is second only to water. Ordinary Portland Cement (OPC) is conventionally used as the primary binder to produce concrete. The cement production is a significant industrial activity in terms of its volume and contribution to greenhouse gas emission. Globally, the production of cement contributes at least 5 to 7 % of $CO_2$. Another major problem of the environment is to dispose off the fly ash, a hazardous waste material, which is produced by thermal power plant by combustion of coal in power generation processes. The geopolymer concrete aims at utilizing the maximum amount of fly ash and reduce $CO_2$ emission in atmosphere by avoiding use of cement to making concrete. This paper reports an experimental work conducted to investigate the effect of curing conditions on the compressive strength of geopolymer concrete prepared by using fly ash as base material and combination of sodium hydroxide and sodium silicate as alkaline activator.

고로슬래그 기반 열병합 플라이애시 및 폴리실리콘 치환율에 따른 무시멘트 경화체의 특성 (Properties of Non Cement Matrix accroding to the Polysilicon and HFA Replacement Ratio of based on Blast Furnace Slag)

  • 신진현;김태현;이상수
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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    • pp.132-133
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    • 2016
  • The Present that environmentally friendly policies at issue in the world recently, construction sector and other sectors are working on reducing CO2. Cement production during in the construction sector, CO2 is being caused in large quantities. Therefore, this study was secure the basic date that not use cement and use blast furnace slag and fly ash HFA, polysilicon in industrial byproducts about cement non-cement matrix.

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Optimal Electric Energy Subscription Policy for Multiple Plants with Uncertain Demand

  • Nilrangsee, Puvarin;Bohez, Erik L.J.
    • Industrial Engineering and Management Systems
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    • 제6권2호
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    • pp.106-118
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    • 2007
  • This paper present a new optimization model to generate aggregate production planning by considering electric cost. The new Time Of Switching (TOS) electric type is introduced by switching over Time Of Day (TOD) and Time Of Use (TOU) electric types to minimize the electric cost. The fuzzy demand and Dynamic inventory tracking with multiple plant capacity are modeled to cover the uncertain demand of customer. The constraint for minimum hour limitation of plant running per one start up event is introduced to minimize plants idle time. Furthermore; the Optimal Weight Moving Average Factor for customer demand forecasting is introduced by monthly factors to reduce forecasting error. Application is illustrated for multiple cement mill plants. The mathematical model was formulated in spreadsheet format. Then the spreadsheet-solver technique was used as a tool to solve the model. A simulation running on part of the system in a test for six months shows the optimal solution could save 60% of the actual cost.

건축시공 현장적용을 위한 비빔방법에 따른 SHCC의 역학적 성능 평가 (Evaluation on the Mechanical Properties of Strain Hardening Cement Composite by Mixing Method for Application at Building Construction Site)

  • 전영석;김규용;남정수;김영덕;정재홍;이승훈
    • 한국건축시공학회지
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    • 제11권6호
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    • pp.530-537
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    • 2011
  • 연구는 SHCC의 건축시공 현장적용을 목적으로 현장 제조설비인 배치플랜트 2-Shaft 믹서를 이용하여 SHCC 제조 및 타설을 통해 실부재 실험을 실시하고, 이를 실내실험 결과와 비교 검토함으로서 향후 SHCC의 현장적용을 위한 기초자료로 제시하고자 하였다. 그 결과, 실내 Omni 믹서와 2-Shaft 믹서에서 SHCC 제조시 인장강도는 유사하였지만, 변형률에서 Omni 믹서가 2.5 % 이상 우수하였다. 배치플랜트 3500 L 2-Shaft 믹서에서 제조된 SHCC의 경우, 실내 100 L 2-Shaft 믹서에서 제조한 SHCC에서 인장 성능이 보다 높게 나타났다. SHCC의 현장적용 확대를 위해서는 배치플랜트 현장 제조시 건비빔, 모르타르 비빔시간을 충분히하여 매트릭스를 균질성을 확보하고, 비빔단계에서 적절한 점성 및 유동성을 확보할 수 있는 다양한 방법을 고려해야 한다.

친환경시멘트 콘크리트를 사용한 강판콘크리트구조의 압축거동 (Compressive Behavior of Steel Plate-Concrete Structures using Eco-Oriented Cement Concrete)

  • 강철규;최병정;정백선
    • 한국강구조학회 논문집
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    • 제24권5호
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    • pp.583-593
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    • 2012
  • 강판콘크리트(SC)구조에 관한 국내의 연구는 내력을 많이 요구하는 원전건물을 중심으로 연구가 진행되었다. 또한 SC구조는 공장생산과 모듈화시공을 통한 공기단축이 가능한 장점을 가지고 있다. 본 연구에서는 중 저층의 일반건물에서 낮은 강도로 사용 할 수 있는 SC구조의 토대를 마련하고자 하였다. 강도를 저감시키는 방법으로 친환경재료인 황토와 시멘트를 조합하여 중요도가 낮은 건물에 사용이 가능하도록 하였다. 본 연구에서는 중심압축하중을 받는 기둥부재를 대상으로 압축거동, 유효길이계수, 좌굴하중, 강판좌굴 및 스터드의 성능을 검증하였다.

Durability properties of mortars with fly ash containing recycled aggregates

  • Kurbetci, Sirin;Nas, Memduh;Sahin, Mustafa
    • Advances in concrete construction
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    • 제13권1호
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    • pp.101-111
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    • 2022
  • The rapid development of the construction industry in the world causes a rapid increase in the consumption of aggregate resources, which leads to the depletion of existing aggregate reserves. The use of recycled aggregate in the production of concrete and mortar may be a good solution to reduce the use of natural raw materials and to reduce demolition waste in the environment. In this study investigating the use of recycled aggregate in mortar production, mortar mixtures were produced by substituting 0%, 25%, 50% and 100% fine recycled aggregate (FRA) instead of natural aggregate. The effect of 20% and 40% fly ash (FA) substitutes on cement mortar performance was also investigated. Compressive and flexural strength, drying shrinkage, abrasion resistance, water absorption and capillary water absorption were investigated on the produced mortars. The increase in the use of FRA reduced the compressive and flexural strengths of mortars. While the capillarity coefficients, water absorption, rapid chloride permeability and drying shrinkage of the mortars increased with the increase in the use of FRA, the effect of the use of fly ash on the rate of increase remained lower. The increased use of FRA has improved abrasion resistance as well.

국내 비의도적 주요 배출원의 지역별 수은 대기 배출량 산정 및 미래 활동도 변화와 최적가용기술 적용 시 배출량 추이 (Estimation of Mercury Emission from Major Sources in Annex D of Minamata Convention and Future Trend)

  • 성진호;오주성;백승기;정법묵;장하나;서용칠;김성헌
    • 한국대기환경학회지
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    • 제32권2호
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    • pp.193-207
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    • 2016
  • This study discusses the present status of mercury emission and distribution from major anthropogenic sources in Korea and the future trend of mercury emission by activity changes and application of BATs. Atmospheric mercury emission from major anthropogenic sources based on Annex D of Minamata convention was estimated to around 4.89 tonne in 2012. Emission ratios of cement clinker production, coal-fired power plant, waste incineration and non-ferrous metal smelting were 68.68%, 24.75%, 6.29% and 0.28%, respectively. High mercury emission regions were characterized by the presence of cement clinker production facilities and coal-fired power plants. Prediction of future activities was carried out by linear regression of the previous year data. The (total) mercury emission was estimated to decrease up to 48% Under the scenario of BATs to be applied and the change of future activities. Emissions from coal-fired powerplants and cement clinkers were expected to decrease significantly.

양생온도가 플라이애시 기반 시멘트 ZERO 모르타르의 강도에 미치는 영향 (Influence of Curing Temperature on the Strength Properties of Fly Ash Based Cement ZERO Mortar)

  • 강현진;고경택;류금성;이장화;김성욱
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
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    • pp.665-668
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    • 2008
  • 포틀랜드 시멘트는 전 세계적으로 매년 15억 톤을 생산하고 있으며, 이로 인해 전체의 배출량에 7% 이상의 CO$_2$ 가스 배출로 많은 지구환경을 지속적으로 오염을 시키고 있다. 그리고 화력발전소에서 발생하는 산업부산물인 플라이애시를 시멘트와 일부 대체하여 콘크리트에 재활용하고 있으나, 50% 이상을 해안 및 육상에 매립함으로써 환경적인 문제를 유발하고 있다. 따라서 본 연구에서는 플라이애시 기반 모르타르의 양생 온도(30, 60, 90$^{\circ}$C)가 강도에 미치는 영향을 검토하였으며, 각각의 양생온도별 중량변화와 pH 변화를 검토하였다. 실험결과 재령초기에 고강도가 요구되는 콘크리트의 경우 90$^{\circ}$C의 양생이 적절하며, 재령 28일에서 높은 강도가 요구되는 경우 60$^{\circ}$C가 효율적인 것으로 판단된다. 또한 pH 변화와 압축강도 결과는 관계가 있는 것으로 판단되나 중량변화는 관계가 없는 것으로 나타났다.

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