• Title/Summary/Keyword: cement production plant

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The evaluation of Mechanical properties of Strain Hardening Cement-based composites manufactured at batcher plant (배처플랜트에 의해 제조된 SHCC의 역학적 성능 평가에 관한 연구)

  • Lim, Chang-Hyuck;Kim, Young-Sun;Kim, Young-Duck;Jeong, Jae-Hong;Lee, Seung-Hoon;Kim, Gyu-Yong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.05b
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    • pp.93-96
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    • 2009
  • This study is to examine a change of quality and a material performance of fiber reinforced cement composite for mass production. It is necessary to make Strain-hardening cementitious composite(SHCC) by batcher plant for ready-mixed concrete and use the performance of SHCC which made based on laboratory level. This study makes a comparative performance of press and mechanics that is the property of Strain-hardening by direct tension. In case of making by batcher plant. This experiment has demonstrated that even if it takes long after being mixed small and compared with the one which made based on laboratory, it has a tendency to be dissatisfied with fiver's dispersion and lower its performance of Strain-hardening. The reason why the material performance of SHCC for mass production went down is through SHCC that mixed sometimes matrix's viscosity and fiber's dispersion.

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The Estimation of Emission Factor of N2O and CH4 by Measurement from Stacks in the Waste Incinerators and Cement Production Plants

  • Choi, Sang-Min;Im, Jong-Kwon;Hong, Ji-Hyoung;Lee, Sue-Been;Zoh, Kyung-Duk
    • Journal of Environmental Health Sciences
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    • v.33 no.3
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    • pp.217-226
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    • 2007
  • The purpose of this study is to estimate the emission factor of $non-CO_2$ global warming gases such as $N_2O$ and $CH_4$ by measuring concentrations from stacks of waste incinerators and cement production plants. Based on the established monitoring methods, $N_2O$ concentration measured from stacks in incinerator were between 0.62 and $40.60\;ppm_v$ (ave. $11.50\;ppm_v$). The concentration of $N_2O$ was dependent on the incinerator types. However, the concentrations of $CH_4$ gas were between 2.65 and $5.68\;ppm_v$ (ave. $4.22\;ppm_v$), and did not show the dependency on the incinerator types. In the cement production plant, the concentration ranges of $N_2O$ from the stack were from 6.90 to $10.80\;ppm_v$ (ave. $8.60\;ppm_v$), and $CH_4$ were between 1.80 and $2.20\;ppm_v$ (ave. $2.60\;ppm_v$). Using measured concentrations, the emission amounts of $N_2O$ and $CH_4$ from stacks per year were calculated. The results were is 4.2 ton $N_2O/yr$ in the incinerators, and 53.7 ton $N_2O/yr$ in the cement facilities. The big difference is from the flow rate of flue gas in the cement facilities compared to the incinerators. By the same reason, the $CH_4$ emission amounts in cement plant and incinerator was found to be 339 ton $CO_2/yr$ and 34.1 ton $CO_2/yr$, respectively. Finally, the emission factor of $N_2O$ in the incinerators were calculated using the measured concentration and the amount of incinerated wastes, and was $42.5\sim799.1\;g/ton$ in kiln and stoker type, $11.9\sim79.9\;g/ton$ in stoker type, 90.1 ton/g in rotary kiln type, 174.9 g/ton in fluidized bed type, and 63.8 g/ton in grate type, respectively. Also, the emission factors of $CH_4$ were found to 65.2-91.3 g/ton in kiln/stoker type, 73.9-122 g/ton in stoker type, 109.5 g/ton rotary kiln, and 26.1 g/ton in fluidized bed type. This result indicates that the emission factor in incinerators is strongly dependent on the incinerator types, and matched with result of IPCC (International Panel on Climate Change) guideline.

Effect of curing condition on strength of geopolymer concrete

  • Patil, Amol A.;Chore, H.S.;Dodeb, P.A.
    • Advances in concrete construction
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    • v.2 no.1
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    • pp.29-37
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    • 2014
  • Increasing emphasis on energy conservation and environmental protection has led to the investigation of the alternatives to customary building materials. Some of the significant goals behind understaking such investigations are to reduce the greenhouse gasemissions and minimize the energy required formaterial production.The usage of concrete around the world is second only to water. Ordinary Portland Cement (OPC) is conventionally used as the primary binder to produce concrete. The cement production is a significant industrial activity in terms of its volume and contribution to greenhouse gas emission. Globally, the production of cement contributes at least 5 to 7 % of $CO_2$. Another major problem of the environment is to dispose off the fly ash, a hazardous waste material, which is produced by thermal power plant by combustion of coal in power generation processes. The geopolymer concrete aims at utilizing the maximum amount of fly ash and reduce $CO_2$ emission in atmosphere by avoiding use of cement to making concrete. This paper reports an experimental work conducted to investigate the effect of curing conditions on the compressive strength of geopolymer concrete prepared by using fly ash as base material and combination of sodium hydroxide and sodium silicate as alkaline activator.

Properties of Non Cement Matrix accroding to the Polysilicon and HFA Replacement Ratio of based on Blast Furnace Slag (고로슬래그 기반 열병합 플라이애시 및 폴리실리콘 치환율에 따른 무시멘트 경화체의 특성)

  • Sin, Jin-Hyun;Kim, Tae-Hyun;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.132-133
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    • 2016
  • The Present that environmentally friendly policies at issue in the world recently, construction sector and other sectors are working on reducing CO2. Cement production during in the construction sector, CO2 is being caused in large quantities. Therefore, this study was secure the basic date that not use cement and use blast furnace slag and fly ash HFA, polysilicon in industrial byproducts about cement non-cement matrix.

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Optimal Electric Energy Subscription Policy for Multiple Plants with Uncertain Demand

  • Nilrangsee, Puvarin;Bohez, Erik L.J.
    • Industrial Engineering and Management Systems
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    • v.6 no.2
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    • pp.106-118
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    • 2007
  • This paper present a new optimization model to generate aggregate production planning by considering electric cost. The new Time Of Switching (TOS) electric type is introduced by switching over Time Of Day (TOD) and Time Of Use (TOU) electric types to minimize the electric cost. The fuzzy demand and Dynamic inventory tracking with multiple plant capacity are modeled to cover the uncertain demand of customer. The constraint for minimum hour limitation of plant running per one start up event is introduced to minimize plants idle time. Furthermore; the Optimal Weight Moving Average Factor for customer demand forecasting is introduced by monthly factors to reduce forecasting error. Application is illustrated for multiple cement mill plants. The mathematical model was formulated in spreadsheet format. Then the spreadsheet-solver technique was used as a tool to solve the model. A simulation running on part of the system in a test for six months shows the optimal solution could save 60% of the actual cost.

Evaluation on the Mechanical Properties of Strain Hardening Cement Composite by Mixing Method for Application at Building Construction Site (건축시공 현장적용을 위한 비빔방법에 따른 SHCC의 역학적 성능 평가)

  • Jeon, Young-Seok;Kim, Gyu-Yong;Nam, Jeong-Soo;Kim, Young-Deok;Jeong, Jae-Hong;Lee, Seung-Hoon
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.6
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    • pp.530-537
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    • 2011
  • The purpose of this study is to examine material performance of fiber reinforced cement composite for mass production. It is necessary to manufacture SHCC(Strain Hardening Cement Composite) by batch plant for field application and mass production. For the study, a mock-up test of SHCC manufactured in the batch plant was conducted, and the performance was compared with SHCC manufactured in the laboratory. Assessment items were freshness and hardening properties. Specifically, direct tensile test machine was used for performance verification of SHCC. As a result, there was a tendency of less satisfactory fiber dispersion and performance of strain hardening compared with the performance of SHCC manufactured in the laboratory. To address this, dry mixing and mortar mixing time should be increased compared to laboratory mixing, and injection time of an agent such as a water reducing agent should be properly controlled according to mixing combination, or the capacity to secure dispersion and homogeneity of material.

Compressive Behavior of Steel Plate-Concrete Structures using Eco-Oriented Cement Concrete (친환경시멘트 콘크리트를 사용한 강판콘크리트구조의 압축거동)

  • Kang, Cheol-Kyu;Choi, Byong-Jeong;Jeoung, Beak-Seon
    • Journal of Korean Society of Steel Construction
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    • v.24 no.5
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    • pp.583-593
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    • 2012
  • The domestic research of the steel plate concrete structures have been focused on the nuclear structures requiring much strong resistance. There are many advantages in the steel plate-concrete structures such as the possibility of prefabricated production and modular construction. This research tried to establish some basic design information of SC structures toward mid to low-rise general buildings with low strength. To reduce the strength mentioned, the some of the cement in weight was replaced by the soils which are traditional and environmental oriented material where the new system can be used to general buildings. This paper studied on the compressive characteristics, effective length factors, buckling loading, steel plate buckling, and stud strength using the compression member subjected to the concentrated compression loadings.

Durability properties of mortars with fly ash containing recycled aggregates

  • Kurbetci, Sirin;Nas, Memduh;Sahin, Mustafa
    • Advances in concrete construction
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    • v.13 no.1
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    • pp.101-111
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    • 2022
  • The rapid development of the construction industry in the world causes a rapid increase in the consumption of aggregate resources, which leads to the depletion of existing aggregate reserves. The use of recycled aggregate in the production of concrete and mortar may be a good solution to reduce the use of natural raw materials and to reduce demolition waste in the environment. In this study investigating the use of recycled aggregate in mortar production, mortar mixtures were produced by substituting 0%, 25%, 50% and 100% fine recycled aggregate (FRA) instead of natural aggregate. The effect of 20% and 40% fly ash (FA) substitutes on cement mortar performance was also investigated. Compressive and flexural strength, drying shrinkage, abrasion resistance, water absorption and capillary water absorption were investigated on the produced mortars. The increase in the use of FRA reduced the compressive and flexural strengths of mortars. While the capillarity coefficients, water absorption, rapid chloride permeability and drying shrinkage of the mortars increased with the increase in the use of FRA, the effect of the use of fly ash on the rate of increase remained lower. The increased use of FRA has improved abrasion resistance as well.

Estimation of Mercury Emission from Major Sources in Annex D of Minamata Convention and Future Trend (국내 비의도적 주요 배출원의 지역별 수은 대기 배출량 산정 및 미래 활동도 변화와 최적가용기술 적용 시 배출량 추이)

  • Sung, Jin-Ho;Oh, Joo-Sung;Back, Seung-Ki;Jeong, Bup-Mook;Jang, Ha-Na;Seo, Yong-Chil;Kim, Seong-Heon
    • Journal of Korean Society for Atmospheric Environment
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    • v.32 no.2
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    • pp.193-207
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    • 2016
  • This study discusses the present status of mercury emission and distribution from major anthropogenic sources in Korea and the future trend of mercury emission by activity changes and application of BATs. Atmospheric mercury emission from major anthropogenic sources based on Annex D of Minamata convention was estimated to around 4.89 tonne in 2012. Emission ratios of cement clinker production, coal-fired power plant, waste incineration and non-ferrous metal smelting were 68.68%, 24.75%, 6.29% and 0.28%, respectively. High mercury emission regions were characterized by the presence of cement clinker production facilities and coal-fired power plants. Prediction of future activities was carried out by linear regression of the previous year data. The (total) mercury emission was estimated to decrease up to 48% Under the scenario of BATs to be applied and the change of future activities. Emissions from coal-fired powerplants and cement clinkers were expected to decrease significantly.

Influence of Curing Temperature on the Strength Properties of Fly Ash Based Cement ZERO Mortar (양생온도가 플라이애시 기반 시멘트 ZERO 모르타르의 강도에 미치는 영향)

  • Kang, Hyun-Jin;Koh, Kyung-Taek;Ryu, Gum-Sung;Lee, Jang-Hwa;Kim, Sung-Wook
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.665-668
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    • 2008
  • Portland cement production-1.5billion tonnes yearly worldwide-contributes substantially to global atmospheric pollution($\sim$7% of total of CO$_2$ emissions). Attempts to increase the utilization of fly ash, a by-products from thermal power plant to partially replace the cement in concrete are gathering momentum. But most of fly ash is currently dumped in landfills, thus creating a threat to the environment. Therefore, In this study, influence of curing temperature(30, 60, 90$^{\circ}$C) on the strength of properties fly ash based cement ZERO mortar was investigate, measured a weight change and pH change according to each care of curing temperature. The test results that a curing at 90$^{\circ}$C is appropriate in case of the high strength concrete is required in the early-age of the curing and 60$^{\circ}$C is efficient for the case of requiring high strength at age 28 days. Furthermore pH variation and value of compressive strength are judged to correlate but change of weight is not the case.

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