• Title/Summary/Keyword: cement composition

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Application of sugarcane bagasse ash in the production of low cost soil-cement brick

  • Amaral, Mateus C.;Holanda, Jose N.F.
    • Advances in environmental research
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    • v.6 no.4
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    • pp.255-264
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    • 2017
  • This work investigated the use of sugarcane bagasse ash (SCBA) generated by an energy cogeneration process in sugarcane mill as an alternative raw material in soil-cement brick. The SCBA obtained from a sugarcane mill located in southeastern Brazil was characterized with respect to its chemical composition, organic matter content, X-ray diffraction, plasticity, and pozzolonic activity. Soil-cement bricks were prepared by pressing and curing. Later, they were tested to determine technical properties (e.g., volumetric shrinkage, apparent density, water absorption, and compressive strength), present crystalline phases, and microstructural evolution. It was found that the SCBA contains appreciable amounts of silica ($SiO_2$) and organic matter. The results showed that the SCBA could be used in soil-cement bricks, in the range up to 30 wt.%, as a partial replacement for Portland cement. These results suggest that the SCBA could be valorized for manufacturing low-cost soil-cement bricks.

Compressive Strength Properties of Steam-Cured Low Cement Mortar (증기양생한 저시멘트 모르타르의 압축강도 특성)

  • Yoon, Seong-Joe;Im, Geon-Woo;Lee, Gun-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.295-296
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    • 2023
  • This study evaluated the compressive strength after making mortar with low cement composition for carbon-neutral steam curing to respond to climate change. Blast furnace slag, fly ash, and ultra-high powder fly ash were used as substitutes for cement. The cement substitute was used at 40% of the mass of cement, and after steam curing, the compressive strength was measured on the 1st, 3rd, 7th and 28th days of age. As a result of the experiment, at the age of 1 day, the mixture using only cement showed the highest strength, but from the 3rd day, the specimen using ultra-high powder showed a high strength development rate, followed by blast furnace slag and fly ash.

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Investigation for Utilization of Separator Bag Filter Cement (세퍼레이터 백필터 집진 미립자시멘트 (SBFC : Separator Bag Filter Cement)의 활용성 검토)

  • Kim, Kyoung-Min;Park, Sang-Joon;Yoo, Jea-Kang;Lee, Eui-Bae
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.3
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    • pp.78-83
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    • 2010
  • This paper presents the feasibility of incorporating ultrafine particles collected in the separator bag filter (separator bag filter cement, SBFC) during the cement manufacturing process as an substitution material for cement. SBFC does not require additional processes needed in the existing processes to manufacture high early strength cement such as modifying mineral components and adjusting the firing temperature. Moreover, it can also solve the issue of efficiency decrease resulted from the increase of the grinding time applied in the existing process of manufacturing microcement. Therefore, this research has examined the characteristics of SBFC and fresh properties and mechanical properties after making paste and mortar using SBFC in order to use SBFC as a material to gain early strength of concrete. For results, analyzing the chemical composition and physical properties of SBFC, its blaine value was $6,953cm^3/g$, about double than that of OPC, but its chemical composition showed no significant difference. According to the result of the paste and mortar examination, the paste and mortar mixed with SBFC showed a lower flowability, earlier setting time, and higher compressive strength than that with OPC. The result of microstructure analysis of paste, the paste mixed with SBFC indicated about 9% lower internal porosity at an early age than that of OPC. The compressive strength and flexural strength of mortar were higher in the order of SBFC ratio of 100, 50 and 0% SBFC.

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Implementation of waste silicate glass into composition of ordinary cement for radiation shielding applications

  • Eid, Mohanad S.;Bondouk, I.I.;Saleh, Hosam M.;Omar, Khaled M.;Sayyed, M.I.;El-Khatib, Ahmed M.;Elsafi, Mohamed
    • Nuclear Engineering and Technology
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    • v.54 no.4
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    • pp.1456-1463
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    • 2022
  • The aim of this work is to study the radiation shielding properties of cement samples with waste glass incortated into its composition. The mass attenuation coefficient (MAC) of the samples were experimentally determined to evaluate their radiation shielding ability. The experimental coefficient was evaluated using NaI detector for gamma energies between 59.53 keV and 1408.01 keV using different radioactive point sources Am-241, Eu-152, Co-60, and Cs-137, and the gamma transmission parameters half-value layer, mean free path, and transmission factor were calculated. The theoretical coefficient of the composites was determined using Geant4 and XCOM software. The results were also compared against Geant4 and XCOM simulations by calculating the relative deviation between the values to determine the accuracy of the results. In addition the mechanical properties (including Compressive and porosity) as well as the thermogravimetric analysis were tested for the present samples. Overall, it was concluded that the cement sample with 50% waste glass has the greatest shielding potential for radiation shielding applications and is a useful way to reuse waste glass.

Studies on the High Strength Cement Hardened Body Blended by Industrial By-Products (산업 폐부산물을 혼합재로한 고강도 시멘트 경화체의 제조 및 특성분석)

  • 연영훈;최상흘
    • Journal of the Korean Ceramic Society
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    • v.31 no.12
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    • pp.1507-1512
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    • 1994
  • High strength cement hardened body was prepared by ordinary portland cement, silica-fume, super-plasticizer and the industrial by-product powder such as tailing, paper sludge ash and granulated slag. These raw materials were mixed and formed with w/c=0.18. The cement hardened body is cured in the autoclave at 18$0^{\circ}C$, 10atm. These admixtures made the compressive strength of all specimens develope by 170~230%. The highest compressive strength could be obtained by 236 MPa when mix composition was 14 wt% of silica-fume and 26 wt% of granulated slag. The compressive strength increased with decreasing the average pore size and the amount of the poe over the size of 50 nm by which the appearance of high compressive strength of the cement hardened body were mainly influenced. In the result, the hydration products were C-S-H, tobermorite and ettringite and it was realized that the reason why the cement hardened body became dense and revealed the higher strength was that those hydrates were formed inside of the pore and filled in it and the unhydrated materials played the role of an inner-filler.

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Using cement dust to reduce swelling of expansive soil

  • AlZubaidi, Raddi M.;AlRawi, Kawkab H.;AlFalahi, Ahmed J.
    • Geomechanics and Engineering
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    • v.5 no.6
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    • pp.565-574
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    • 2013
  • Extensive study was carried out on Clay expansive soil. This soil was silty clay and can be classified as CH. The degree of expansion was found to range from low to medium depending on the free swell and swell pressure tests. The research investigated the effect of using cement dust on swelling potential, Atterberg Limit, linear shrinkage, and mineralogical composition of expansive soil. The results showed that the swelling potential, plasticity index, linear shrinkage, and clay minerals decrease with increasing cement dust percentage. The cement dust accumulates in huge amounts as a side product in cement factories, and the disposal of this fine dust is very difficult and poses an environmental threat.

Manufacturing and Utilization Technology of Non-carbonation Materials and Substituting 5wt.% Limestone in Low Heat Cement (비탄산염 원료 활용 석회석 5wt.% 이상 대체 저열시멘트 제조 및 활용기술 개발)

  • Son, Young Jun;Park, Dong Jin;Park, Cheol;Lim, Chae Yong
    • Cement Symposium
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    • s.49
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    • pp.27-28
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    • 2022
  • The cement industry emits a large amount of CO2, and 60~65% of the CO2 is generated from calcination of raw materials. So, the CO2 from cement industry can be reduced by substituting decarbonated materials for limestone. In this study, the chemical composition and grindability of three types of steel slag were evaluated and the application of those materials will be examined for the production of low heat portland cement.

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A Study on the Possibility of Using Cement Raw Material through Chemical Composition Analysis of Pond Ash (화력 발전소 매립 석탄회의 화학성분 분석을 통한 시멘트 원료 활용 가능성 연구)

  • Lee, Jae-Seung;Noh, Sang-Kyun;Suh, Jung-Il;Shin, Hong-Chul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.180-188
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    • 2020
  • To replace Japanese coal ash used in the domestic cement production and to recycle large quantities of domestic pond ash, it is essential to develop the technologies for quality control of cement by using the domestic pond ash. Thus, in this study, the feasibility of using the pond ash as a raw material for cement was investigated through chemical composition and microstructure analysis. As a result, most of the domestic pond ash contained slightly more Fe2O3, chloride, and unburned carbon contents than Japanese coal ash. In particular, the contents of chloride were considerably low in the pond ash that was transferred to fresh water or collected from surface of landfill area. However, since circulating fluidized bed boiler coal ash had relatively high SO3 contents causing durability problems of cement, it was not suitable for use as a raw material for cement. Thus, to replace Japanese coal ash with the domestic pond ash, it is necessary to introduce the adjustment of mixture proportion of cement raw materials and the process of removing chloride in the pond ash.

The Utilization of Domestic Fly Ash as a Cement Raw Material (시멘트 원료로 국내산 석탄재의 이용 가능성)

  • Lee, Yoon-Cheol;Lee, Se-Yong;Min, Kyung-So;Lee, Chang-Hyun;Park, Tae-Gyun;Yoo, Dong-Woo
    • Korean Journal of Materials Research
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    • v.32 no.1
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    • pp.23-29
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    • 2022
  • Fly ash is a by-product of coal fired electrical power plants and used as a material for cement and concrete; particularly, imported fly ash is mainly applied for cement production. Main objectives of this article are to replace domestic fly ash with an imported source. To verify the possibility of domestic fly ash as a material for cement from the aspect of chemical composition and physical properties, we manufactured various kinds of cement, such as using only natural raw material, shale, and partial replacement with domestic and imported fly ash. When we used the domestic and imported fly ash, there were no specific problems in terms of clinker synthesis or cement manufacturing in relation to the natural material, shale. In conclusion, domestic fly ash has been confirmed as an alternative raw material for cement because 7 days and 28 days compressive strength values were better than those of reference cement using natural raw material, on top of the process issue.

The Effect of Crack Self-Healing Hybrid Capsules Composition Ratio on the Healing Properties of Cement Composites (균열 자기치유 하이브리드캡슐 조성비에 따른 시멘트 복합재료의 치유특성에 미치는 영향)

  • Choi, Yun-Wang;Nam, Eun-Joon;Park, Jun-Ho;Oh, Sung-Rok
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.3
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    • pp.335-342
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    • 2022
  • In this study, self-healing hybrid capsules were prepared by mixing self-healing solid capsules and self-healing microcapsules using inorganic materials as core materials. Self-healing hybrid capsules were mixed with 3 % according to the composition ratio of 3:7, 5:5, and 7:3 based on the mass of the cement to prepare a self-healing cement composite material. The healing properties of crack self-healing hybrid capsules were evaluated through hydrostatic water permeability test and surface crack monitoring. It was found that the self-healing hybrid capsules prepared by mixing the composition ratio of the self-healing solid capsules and the self-healing microcapsules at 7:3 has a great effect on improving the crack self-healing performance.