• 제목/요약/키워드: cement alkalinity

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Effects of Cement Alkalinity on the Time-to-Corrosion of Reinforcing Steel in Concrete under Chloride Exposure

  • Nam, Jingak;Hartt, William H.;Kim, Kijoon
    • Corrosion Science and Technology
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    • 제3권6호
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    • pp.245-250
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    • 2004
  • A series of classical G109 type concrete specimens was exposed to cyclic wet and dry ponding with 15 w/o NaCl solution for approximately five years. Mix design variables included 1) three cement alkalinities (EqA of 0.97, 0.52, and 0.36) and 2) three water-cement ratios (0.50, 0.41, and 0.37). To determine the corrosion initiation time, corrosion potential and macro-cell current between top and bottom bars were monitored. Subsequent to corrosion initiation, specimens were autopsied and visually inspected. Concrete powder samples were collected from top rebar trace and chloride concentration was measured. Also, time-to-corrosion, $T_i$, for specimens of the individual mix designs was represented using Weibull analysis. Time-to-corrosion was a distributed parameter; and because of this, corrosion initiation of four identical specimens for each mix varied, often over a relatively wide range. Specimens fabricated using the lowest water cement ratio and the highest alkalinity cement exhibited the longest time-to-corrosion initiation and the highest chloride threshold levels. Time-to-corrosion did not increase monotonically with cement alkalinity, however, presumably as a consequence of relatively high $Cl^-$ binding in the lower pore water pH range. The chloride threshold level, $Cl_{th}$, increased with increasing $T_i$ and, consequently, was greatest for the highest cement alkalinity specimens.

The Effects of Cement Alkalinity upon the Pore Water Alkalinity and the Chloride Threshold Level of Reinforcing Steel in Concrete

  • ;;김기준
    • 콘크리트학회논문집
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    • 제16권4호
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    • pp.549-555
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    • 2004
  • Cement of three alkalinities (equivalent alkalinities of 0.36,0.52 and 0.97) was employed in fabricating a set of classical G109 type specimens. To-date, these have been subjected to a one week wet-one week dry cyclic pending using 15 w/o NaCl solution. At the end of the dry period, potential and macro-cell current were measured to indicate whether the top reinforcing steel was in the passive or active state. Once this bar became active, the specimen was autopsied and the extent of corrosion was documented. Subsequent to visual inspection, concrete powder samples were collected from the upper region of the top rebar trace; and at a certain times concrete cores were taken from non-reinforced specimens. Using these, determinations were made of (1) critical chloride concentration for corrosion initiation ($Cl_{th}^-$), (2) effective chloride diffusion coefficient ($D_e$), and (3) pore water alkalinity ($[OH^-]$). The pore water alkalinity was strongly related to the alkali content of cement that was used in the mix. The chloride concentration, ($Cl^-$), was greater at active than at passive sites, presumably as a consequence of electro migration and accumulation of these species at active site subsequent to corrosion initiation. Accordingly, ($Cl^-$) at passive sites was considered indicative of the threshold concentration fur corrosion initiation. The $Cl_{th}^-$ was increased with increasing Time-to-corrosion ($T_i$). Consequently, the HA(High Alkalinity) specimens exhibited the highest $Cl_{th}^-$ and the NA(Normal Alkalinity) was the least. This range exceeds what has previously been reported in North America. In addition, the effective diffusion coefficient, $D_e$, was about 40 percent lower for concrete prepared with the HA cement compared to the NA and LA(Low Alkalinity) ones.

Investigation on alkalinity of pore solution and microstructure of hardened cement-slag pastes in purified water

  • Hu, Ya-Ru;Zuo, Xiao-Bao;Li, Xiang-Nan;Jiang, Dong-Qi
    • Advances in concrete construction
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    • 제12권6호
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    • pp.507-515
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    • 2021
  • To evaluate the influence of slag on the alkalinity of pore solution and microstructure of concrete, this paper performs a leaching experiment on hardened cement-slag pastes (HCSP) slice specimens with different slag content in purified water. The pH value of pore solution, average porosity, morphology, phase composition and Ca/Si of HCSP specimens in the leaching process are measured by solid-liquid extraction, saturated-dried weighing, scanning electron microscopy-energy dispersive spectrometry (SEM-EDS) and X-ray diffraction (XRD). Results shows that the addition of slag can mitigate an increase in porosity and a decrease in Ca/Si of HCSP in the leaching process. Besides, an appropriate slag content can improve the microstructure so as to obtain the optimum leaching resistance of HCSP, which can guarantee the suitable alkalinity of pore solution to prevent a premature corrosion of reinforced bar. The optimum slag content is 40% in HCSP with a water-binder ratio of 0.45, and an excessive slag causes a significant decrease in the alkalinity of pore solution, resulting in a loss of protection on reinforced bar in HCSP.

시멘트 혼화재로서 제지슬러지 소각재의 재활용 특성 (A Study on the Reusability of Incinerated Paper Mill Sludge Ash as Cement Additive)

  • 주소영;연익준;이민희;박준규;김광렬
    • 환경위생공학
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    • 제18권2호
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    • pp.34-41
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    • 2003
  • The purpose of this study is to examine the effect of stabilization disposal and recycling on incinerated paper mill sludge ash as cement additives. It was investigated chemical(pH, ICP, TGA XRD) and physical(PDA, SEM) characteristics of the incineration ash. And the pozzolanic characteristics of incineration ash was applied to cement as additive to increase the compressive strength. The results were that the pH characteristic of incineration ash was strong alkalinity, the content of silica and alumina as a pozzolanic material was 50.97%, and the average particle size was $5.03{\mu}m$ respectively. When the ash contents as cement additive were varied in 0~15%(wt) of cement weight to explore the effect of the compressive strength on the solidified cement mortar, the proper amount of the incineration ash substituted was about 5~l0%(wt). Therefore we found that using the incineration ash as cement additive obtains the recycling of waste material, the stabilization disposal, the reduction of waste disposal expense, and the protection of environmental problem, too.

액상 및 중화 레드머드를 첨가한 시멘트 페이스트의 수화특성 (Hydration Characteristics of Cement Paste Added Liquid and Neutralized Red Mud)

  • 강혜주;강석표
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2020년도 가을 학술논문 발표대회
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    • pp.104-105
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    • 2020
  • Red mud is a highly alkaline waste by-product of the aluminum industry. Although recycling of red mud is being actively researched, a feasible technological solution has not been found yet. In this study, we propose that neutralization of red mud alkalinity could assist in its use as a construction material. Neutralized red mud ( pH 6-8) was prepared by adding sulfuric acid to liquefied red mud (pH 10-12). After adding liquid and neutralized red mud to the cement paste, the heat of hydration was measured. As a result of the experiment, the calorific value of the cement paste with liquid red mud was lowered and delayed compared to the cement paste with neutralized red mud.

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Effects of waste marble and glass powders on concrete properties and performance

  • Nouraldin Abunassar;Tulin Akcaoglu
    • Advances in concrete construction
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    • 제17권4호
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    • pp.211-220
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    • 2024
  • Concrete, consisting mainly of cement, water and aggregates; is the most used construction material all over the world. Cement manufacturing industry is one of the carbon dioxide producing sources that contributes to global warming. Therefore, in the last few years, there is a growing interest in using waste materials and by-products as cement replacement materials. Using these kinds of materials as a part of cement replacement reduces the air pollution, cost and also enhances some properties of concretes. In the present work, marble dust (MD) was examined as a partial cement replacement material with seven proportions as 0%, 10%, 20%, 30%, 40%, 50%, 60% and glass powder (GP) was used as an additive, 8% by cement weight, in a 0.55 water-binder ratio concrete. In order to evaluate their effects; workability, strength (compressive, flexural and split tensile), alkalinity, sulphate resistance and ultrasonic pulse velocity tests were performed. Experimental results indicated that with MD replacement and GP addition; there is a loss in the workability but improvement in mechanical properties. With 10% replacement of MD compressive, flexural and tensile strengths increased by 10.7%, 6.2% and 5.3% respectively. Moreover, up to 30% replacement of MD reasonable strength values were obtained.

초임계 이산화탄소에 의한 시멘트 페이스트의 중성화 반응 메커니즘 (Carbonation Mechanism of Hydrated Cement Paste by Supercritical Carbon Dioxide)

  • 박정원;김지현;이민희;정철우
    • 한국건축시공학회지
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    • 제18권5호
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    • pp.403-412
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    • 2018
  • 최근 순환골재의 활용에 관한 필요성이 증대되고 있으나, 순환골재의 강알칼리성으로 인해 다양한 문제들이 발생되고 있다. 순환골재의 강알칼리성은 대부분 골재 표면에 완전히 제거되지 못한 시멘트 페이스트에 의해 발현되는 것으로써 이를 해결하기 위해 이산화탄소를 활용하여 순환골재의 pH를 저감하기 위해 노력이 지속되어왔다. 그러나 기존의 이산화탄소를 이용한 처리 방법에 의해 중성화 처리된 순환골재는 시간이 지남에 따라 pH가 다시 회복된다는 문제점을 가지고 있다. 따라서 본 연구에서는 이러한 문제점을 해결하기 위한 방법으로 반응성이 뛰어난 초임계이산화탄소의 활용을 제안하며, 이를 위해 초임계상의 이산화탄소와 수화된 시멘트 페이스트간의 반응 메커니즘을 분석하였다. 그 결과 입자 형태 및 $scCO_2$ 주입량에 따라 중성화 반응정도가 현저하게 달라지는 것으로 나타났다. 특히 powder 형태 시험체에서 $scCO_2$ 주입량이 많은 고온 고압 상태에서 중성화 반응은 활발하게 이루어졌다. 이때 시멘트의 높은 pH를 주도하는 portlandite가 대부분 calcite와 aragonite의 형태로 변환되었으며, ettringite, hemicarbonate 및 monocarbonate와 같은 calcium aluminate 수화물 또한 안정적으로 존재하지 못하고 분해된 것으로 나타났다. 반면, 10mm 크기의 수화된 시멘트 페이스트는 $scCO_2$가 시험체 내부깊이 침투하지 못하고 표면에서만 반응하여, 반응 후에도 내부에 portlandite와 calcium aluminate 수화물이 잔존한다. 이로 인해 시간이 경과할수록 내부의 portlandite가 점차 용출되어 pH가 다시 상승하는 것으로 나타났다.

Effects of Air Void at the Steel-Concrete Interface on the Corrosion Initiation of Reinforcing Steel in Concrete under Chloride Exposure

  • Nam Jin-Gak;Hartt William H.;Kim Kijoon
    • 콘크리트학회논문집
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    • 제17권5호
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    • pp.829-834
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    • 2005
  • A series of reinforced G109 type specimens was fabricated and pended with a 15 weight percent NaCl solution. Mix design variables included 1) two cement alkalinities (equivalent alkalinities of 0.32 and 1.08), 2) w/c 0.50 and 3) two rebar surface conditions (as-received and wire-brushed). Potential and macro-cell current between top and bottom bars were monitored to determine corrosion initiation time. Once corrosion was initiated, the specimen was ultimately autopsied to perform visual inspection, and the procedure included determination of the number and size of air voids along the top half of the upper steel surface. This size determination was based upon a diameter measurement assuming the air voids to be half spheres or ellipse. The followings were reached based upon the visual inspection of G109 specimens that were autopsied to date. First, voids at the steel-concrete interface facilitated passive film breakdown and onset of localized corrosion. Based upon this, the initiation mechanism probably involved a concentration cell with contiguous concrete coated and bare steel serving as cathodes and anodes, respectively. Second, the corrosion tended to initiate at relatively large voids. Third, specimens with wire-brushed steel had a lower number of voids at the interface for both cement alkalinities, suggesting that air voids preferentially formed on the rough as-received surface compared to the smooth wire brushed one.

Effect of curing on alkalinity and strength of cement-mortar incorporating palm oil fuel ash

  • Payam Shafigh;Sumra Yousuf;Belal Alsubari;Zainah Ibrahim
    • Advances in concrete construction
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    • 제15권3호
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    • pp.191-202
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    • 2023
  • Palm oil fuel ash (POFA) is a newly emerging pozzolanic material having high amount of silica content. Various forms of POFA were used in cement-based materials (CBMs) in replacement of cement in different dosages of low and high volume. Although, there are many researches on POFA to be used in concrete and mortar, however, this material was not practically used in the construction industry. Engineers and designers need to be confident to use any new developed materials by knowing all engineering properties at short and long terms. As durability concern, concrete pH value is one of the most important properties. Portland cement produces are alkaline initially, however, it may be reduced due to aging and its components. It is believed that by incorporation of supplementary cementitious materials in CBMs the pH value reduces due to utilization of Ca(OH)2 in pozzolanic reaction. This study is the first attempts to understand the pH value of mortars containing up to 30% POFA under different curing conditions and its changes with time. The results were also compared with the pH of ground granulated ballast furnace slag (GGBFS) and fly ash (FA) content mortars. In addition, the compressive strength of different mortars under different curing conditions were also studied. The results showed that the pH value of control mix (without cementitious materials) was more than all the blended cement mortars indifferent curing conditions at the same ages. However, there was a reducing trend in the pH value of all mortar mixes containing POFA.

토양개량제(土壤改良劑)로의 Cement Kiln Dust 이용(利用)에 관(關)하여 (Utilization of cement kiln dust as soil amendment material)

  • 김태순;송기준;유진걸;한강완
    • 한국토양비료학회지
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    • 제8권2호
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    • pp.89-96
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    • 1975
  • 본(本) 실험(實驗)은 양회공업(洋灰工業)의 부산물(副産物)로 다량 생산(生産)되고 있는 양회분진(洋灰粉塵) 이화학적(理化學的) 특성(特性)과 수도(水稻)에 대한 토양개량제(土壤改良劑)로서의 효과(効果)를 검토(檢討)키 위해 실시하였다. 채취사용(採取使用)된 양회분진(洋灰粉塵)은 Suspension Preheater에서 별도로 집진한 By Pass (B. P)와 Cottrell 전기진기(電氣塵機)에서 집녹(集鹿)한 Electric Precipitate (E. P)의 두 종류이었다. 강원도(江原道) 철원군(鐵原郡) 동송면(東松面) 장흥리(長興里), 현무암지대(玄武岩地帶)에서 발달된 중점질(重粘質)의 산성토양(酸性土壤)에서 포장시험(圃場試驗)을 실시하였으며, 반당(反當) 양회분진(洋灰紛塵) 시용량(施用量)은 Ep, Bp 각 100kg, 200kg, 300kg과 대조구(對照區)를 포함(包含)한 7개 처리(處理)이었으며, 이 지방(地方) 장려품종인 농백(農白)을 공시(供試)하였다. 그 결과(結果)는 다음과 같이 요약(要約)할 수 있었다. 1. 양회분진(洋灰粉塵)은 농업용(農業用) 산성토양개량제(酸性土壤改良劑)로서 그 성분조성(成分組成)이 적합(適合)하다. Bp에 있어서 알카리도(度) 55%, 가용성(可溶性) 석회(石灰)와 고토(苦土) 함량(含量)이 각 41.7%와 9.8% 이고 수용성(水溶性) 규산(珪酸)은 4.5% 가리(加里)는 1%였다. Ep에있어서는 알카리도 53.5%, 가용성(可溶性) 석회(石灰)와 고토(苦土) 함량(含量)이 각 41.7%와 8.3% 이고 수용성(水溶性) 규산(珪酸) 함량(含量)은 1% 였다. 2. 분말도(粉末度)가 대단히 높아 토양중(土壤中)에서의 분응속도(反應速度)가 빠르고 석회물질(石灰物質)로서의 상대적(相對的) 효과(効果)가 높다. Ep는 270mesh를 전량(全量) 통과(通過)하고 Bp는 150mesh 이상이 95% 통과하고 270mesh를 통과하는 것은 68%였다. 3. 수도(水稻)의 대한 증수효과(增收効果)가 있었다. 석회소요량(石灰所要量)에 따른 양회분진(洋灰粉塵) 시용(施用)으로 (100kg/10a) Bp, Ep 각기 21%와 15%의 증수효과(增收効果)를 보았다. 증수원인(增收原因)은 주당수수(株當穗數), 수당입수(穗當粒數)와 천입중(千粒重)의 증가에 의한 것이었다. 4. 적당량(適當量)의 양회분(洋灰粉塵) 시용(施用)은 수도(水稻)의 수확량(收穫量)과 양분흡수량(養分吸收量)을 높였으나 과량(過量)의 시용(施用)은 오히려 이롭지 못했다.

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