• Title/Summary/Keyword: cavity core

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The Effects of Runner Core Pin on the Filling Imbalance Occurred in Multi Cavity Injection Mold (다수 캐비티 사출금형에서 러너 코어핀이 충전불균형에 미치는 영향)

  • Kang C. M.;Jeong Y. D.;Han K. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.39-42
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    • 2005
  • For mass production, usually injection mold has multi-cavity which is filled through geometrical balanced runner system. Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed. These filling imbalances are one of the most significant factors to affect quality of plastic parts when molding plastic parts in multi-cavity injection mold. Filling imbalances are results from non-symmetrical shear rate distribution within melt as it flows through the runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during injection molding processing. This paper presents a solution of these filling imbalances through using 'runner core pin'. The runner core pin which is developed in this study creates a symmetrical shear distribution within runner. As a result of using runner core pin, a remarkable improvement in reducing filling imbalance was confirmed.

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Development of Runner System for Filling Balance in Multi Cavity Injection Mold (다수 캐비티 사출금형에서 균형 충전용 러너 시스템 개발)

  • Jeong Y. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.13-16
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    • 2005
  • For mass production, usually injection mold has multi-cavity which is filled through geometrical balanced runner system. Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed. These filing imbalances are one of the most significant factors to affect quality of plastic parts when molding plastic parts in multi-cavity injection mold. Filling imbalances are results from non-symmetrical shear rate distribution within melt as it flows through the runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during injection molding processing. This paper presents a solution of these filling imbalances through using 'runner core pin'. The runner core pin which is developed in this study creates a symmetrical shear distribution within runner. As a result of using runner core pin, a remarkable improvement in reducing filling imbalance was confirmed.

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Effects of Core Pin Shape on the Filling Imbalances of PA6 Molding (러너 코어핀 형상이 PA6 성형품의 충전불균형도에 미치는 영향)

  • Jeong Y.D.;Kang C.M.;Je D.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.706-709
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    • 2005
  • Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed in multi-cavity injection mold. These filling imbalances are results from non-symmetrical shear rate distribution within melt as it flows through the runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during the injection molding processing. This paper presents a solution of these filling imbalances by using runner core pin which creates a symmetrical shear distribution within runner and the effects on filling imbalance when modifying a shape of runner core pin. As a result of using runner core pin, a remarkable improvement in reducing filling imbalance was confirmed. In addition we investigated how filling imbalances were affected by shape of runner core pin.

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Development of New Runner System for Filling Balance in Multi Cavity Injection Mold (다수 캐비티 사출금형에 적용되는 새로운 균형 충전용 러너 시스템 개발)

  • Jeong Y. D.
    • Transactions of Materials Processing
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    • v.15 no.1 s.82
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    • pp.42-46
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    • 2006
  • For mass production, usually injection mold has multi-cavity which is filled through geometrical balanced runner system. Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed. These filling imbalances are one of the most significant factors to affect quality of plastic parts. Filling imbalances are results from non-symmetrical shear rate distribution within melt when it flows through tile runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during injection molding processing. This paper presents a solution for these filling imbalances by using Runner Core pin (RC pin). The Runner Core pin which is developed in this study creates a symmetrical shear distribution within runner. As a result of using Runner Core pin, a remarkable improvement in reducing filling imbalances was confirmed.

A Feasibility Study on In-Vessel Core Debris Cooling through Lower Cavity Flooding

  • Yang, Soo-Hyung;Baek, Won-Pil;Chang, Soon-Heung
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.11a
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    • pp.309-314
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    • 1996
  • Feasibility study has been accomplished to evaluate the effectiveness of the in-vessel core debris cooling through lower cavity flooding using two dimensional finite difference scheme. The volume of cerium pool and decay power rate generated in corium pool were evaluated as important parameters to the temperature distribution on the reactor vessel lower head through previous works. In this study, the corium volume based on the System 80+ core structure and time dependent decay power rate are considered for feasibility evaluation. In addition, preliminary plans for the in-vessel core debris cooling through lower cavity flooding as severe accident management strategy, i.e. flooding timing, method and capacity, are suggested based on the result of the numerical study, international tendency related to in-vessel core debris cooling through lower cavity flooding.

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Analysis on the discharge characteristics and spreading behavior of an ex-vessel core melt in the SMART

  • Sang Ho Kim;Jaehyun Ham;Byeonghee Lee;Sung Il Kim;Hwan Yeol Kim;Rae-Joon Park;Jaehoon Jung
    • Nuclear Engineering and Technology
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    • v.54 no.12
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    • pp.4551-4559
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    • 2022
  • The aim of this research is to analyze the characteristics of a core melt discharged from the reactor vessel and the spreading behavior the core melt in the reactor cavity of the SMART. First, a severe accident sequence under conservative conditions is simulated by the MELCOR code to obtain the conditions for an analysis of the spreading behavior and coolability of the ex-vessel melt. Second, the spreading behavior and coolability of the ex-vessel melt are analyzed by the MELTSPREAD code. The level, temperature, and pressure of the water in the cavity as well as the temperature, mass, composition, and discharge velocity of the melt were utilized to construct the ex-vessel analysis. The melt spread only to part of the cavity, and that the height of the corium in a static state was less than 25 cm. The characteristics of a small modular reactor on the spreading behavior and coolability of melt were analyzed. In the SMART, the amount of melt discharged into the cavity is relatively small and the area of the cavity is sufficiently large when compared to a high-power pressurized water reactor. It was found that the coolability of an ex-vessel core melt can be sufficiently secured.

A Study on the Machining of Die Profile(Core/Cavity) Using the CAM System (상용 CAM시스템을 활용한 금형형상부(CORE/CAVITY)의 가공에 관한 연구)

  • 한규택;서종근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.27-31
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    • 1999
  • Recently, manufacturing industries, specially connected with car are doing their best to increase productivity and to reduce production time. This paper deals with the machining of profile(core/cavity) of mold die using the commercial CAM system. In this study, the effect of machining condition on precision of die profile is investigated by experimental observation and analysis.

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A development of automated polishing apparatus for surface quality and uniformity of multi-cavity preform injection mold core (Multi-cavity 프리폼 사출 금형 코어의 표면 품질 및 균일도 향상을 위한 연마 자동화 기구 개발)

  • Lee, Jeong-Won;Seo, Keum-Hee;Yoon, Gil-Sang
    • Design & Manufacturing
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    • v.8 no.2
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    • pp.41-45
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    • 2014
  • Automated polishing apparatus based on the research have been developed. The research is improvement of polishing process for surface quality and uniformity improvement of preform injection mold core. Surface quality of preform core have influence on ejecting and product quality after injection molding. Thus, the current being made by hand to automate the polishing process, the surface of the preform to improve the quality and uniformity improvement. First made a division by analyzing manual process a step-by-step. And draw a mechanism for converting mechanical movement. Automated polishing apparatus for preform core was developed, through which shortens production time and were able to secure the safety of the worker.

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Transient Simulations of Concrete Ablation due to a Release of Molten Core Material (방출된 노심용융 물질에 의한 콘크리트 침식 천이 모의)

  • Kim, H.Y.;Park, J.H.;Kim, H.D.;Kim, S.W.
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3491-3496
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    • 2007
  • If a molten core is released from a reactor vessel into a reactor cavity during a severe accident, an important safety issue of coolability of the molten core from top-flooding and concrete ablation due to a molten core concrete interaction (MCCI) is still unresolved. The released molten core debris would attack the concrete wall and basemat of the reactor cavity, which will lead to inevitable concrete decompositions and possible radiological releases. In a OECD/MCCI project scheduled for 4 years from 2002. 1 to 2005. 12, a series of tests were performed to secure the data for cooling the molten core spread out at the reactor cavity and for the 2-D long-term core concrete interaction (CCI). The tests included not only separate effect tests such as a melt eruption, water ingression, and crust failure tests with a prototypic material but also 2-D CCI tests with a prototypic material under dry and flooded cavity conditions. The paper deals with the transient simulations on the CCI-2 test by using a severe accident analysis code, CORQUENCH, which was developed at Argonne National Laboratory (ANL). Similar simulations had been already per for me d by using MELCOR 1.8.5 code. Unlike the MELCOR 1.8.5, the CORQUENCH includes a melt eruption mode I and a newly developed water ingression model based on the water ingression tests under the OECD/MCCI project. In order to adjust the geometrical differences between the CCI-2 test (rectangular geometry) and the simulations (cylindrical geometry), the same scaling methodology as used in the MELCOR simulation was applied. For the direct comparison of the simulation results, the same inputs for the MELCOR simulation were used. The simulation results were compared with the previous results by using MELCOR 1.8.5.

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A Study on the Machining of Die Profile Using the CAM System (상용 CAM시스템을 활용한 금형 형상부(CORE/CAVITY)의 가공에 관한 연구)

  • Han, Kyu-Taek
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.69-74
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    • 2003
  • The purpose of the present paper is to investigate about the machining of profile (core/cavity) of mold die using the commercial CAM system. Recently the requirement of the light weight and high performance of automobiles has Increased. The weight of the automobile is very important in the viewpoint of the fuel and traveling performance. The optimal design technique, material technique, the process design for parts and specially, die machining technique need to be developed for increasing productivity and reducing production time of the automobile parts. In this study, the effect of machining condition on precision of die profile is investigated by experimental observation and analysis. The results will be reflected for development of the precision die of the automobile.

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