• Title/Summary/Keyword: catalytic cracking

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Effect of Aluminium Addition to MCM-41 on Catalytic Cracking of an LDPE-LLDPE-EVA Copolymer Mixture (MCM-41을 이용한 LDPE-LLDPE-EVA 공중합체 혼합물의 접촉 열분해 반응에 미치는 Aluminium 첨가 효과)

  • Kim, Min Ji;Jeon, Jong-Ki;Park, Young-Kwon;Ko, Young Soo;Sohn, Jung Min
    • Korean Chemical Engineering Research
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    • v.45 no.2
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    • pp.117-123
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    • 2007
  • The effect of aluminium addition to MCM-41 on product yield and carbon number distribution was investigated in the catalytic cracking of a polymer mixture, LDPE, LLDPE, and EVA copolymer, with a composition similar to that found in real agricultural film wastes. Al-MCM-41 catalyst synthesized by post-synthetic grafting method (Al-MCM-41-P) as well as Al-MCM-41 catalyst synthesized by direct sol-gel (Al-MCM-41-D). The catalytic cracking of polymer mixture was carried out in vapor phase contact as well as in liquid phase contact. The amount of acid sites increased with aluminium addition by post method as well as direct method, which was seemed to be due to Lewis acid sites. In liquid phase catalytic cracking, the yield of light hydrocarbon fraction increased with aluminium addition. The effect of aluminium addition on production of $C_5-C_{12}$ hydrocarbons over Al-MCM-41-P catalysts was greater than that over Al-MCM-41-D catalysts. In the case of vapor phase catalytic cracking, the effect of aluminium addition was smaller than that of liquid phase catalytic cracking. The selectivity to $C_{13}-C_{32}$ hydrocarbons was smaller in vapor phase catalytic cracking.

Heterogeneous Catalysis of Iso-Octane over Cation Exchanged Mordenite Surfaces

  • Chong, Paul-Joe
    • Bulletin of the Korean Chemical Society
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    • v.5 no.2
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    • pp.79-82
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    • 1984
  • This study concerns about catalyic cracking of iso-octane over cation ($Cd^{2+},\;Ca^{2+}\;and\;La^{3+}$) exchange mordenites. It deals with mordenite shape selectivity and with kinetics of this catalytic reaction. The striking feature was that over the region of cracking temperature investigated, 523-665K, the yield of isobutene was predominant, relative to that of larger or smaller carbon chain(s). This permits kinetic analysis of the heterogeneous catalytic system in terms of the modified pulse-version microcatalytic chromatography. The observed activation energy ($E_a,\;KJ\;mol^{-1}$) was found to be 46 for Cd-M, 57 for Ca-M and 59 for La-M, respectively.

Catalytic Cracking of Pyrolysed Waste Lube-oil Into High Quality Fuel Oils Over Solid Acid Catalysts (고체산 촉매를 이용한 페윤활유 열분해유의 고급연료유화 특성 연구)

  • 박종수;윤왕래;고성혁;김성현
    • Journal of Energy Engineering
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    • v.8 no.2
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    • pp.248-255
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    • 1999
  • Catalytic cracking of pyrolysed waste lubricating oil over solid acid catalysts (HY zeolite, ${\beta}$-zeolite, HZSM-5) has been carried out in a micro-fixed bed system. The feed oil for catalytic activity tests has been prepared by thermal cracking of waste lubricating oil under the reaction conditions of 480$^{\circ}C$, 60 min. Optimum reaction conditions for the maximum light oil yields($\_$21/) were WHSV(weight hourly space velocity)=1 at 375$^{\circ}C$. The amounts of total and strong acid sites appeared to be the largest in ${\beta}$-zeolite as determined by NH$_3$, TPD. It is seen that the catalytic activity order, in terms of the light fuel oil ($\_$21/) production, were HY zeolite)${\beta}$-zeolite>HZSM-5. Also, coke formation followed the same order. The highest activity in HY zeolite may be attributed from the fact that it has supercages facilitating the easy diffusion of larger molecules and also the effectiveness of the acid sites for cracking within the pore. This fact could be confirmed by the coke formation characteristics.

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Research and Development Trends on Bio-oil Upgrading via Catalytic Vapor Cracking (촉매 접촉 분해법을 활용한 바이오오일 개질 연구 동향)

  • Park, Hyun Ju;Jeon, Jong-Ki;Park, Sung Hoon;Yim, Jin-Heong;Sohn, Jung Min;Park, Young-Kwon
    • Applied Chemistry for Engineering
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    • v.20 no.1
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    • pp.1-8
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    • 2009
  • Bio-oil has attracted considerable interest as one of the promising renewable energy resources because it can be used as a feedstock in conventional petroleum refineries for the production of high value chemicals or next-generation hydrocarbon fuels. Currently, catalytic vapor cracking is considered the most potential upgrading method for stabilization of bio-oil, which is a pre-process required prior to feeding bio-oil into refineries. This review introduces the recent research and development trends on bio-oil upgrading via catalytic vapor cracking, focusing on catalysts and upgrading methods used.

Catalytic Cracking of Triphenylmethane on Alumina Mixed with Mordenite Formed Secondary Pore (2차세공이 형성된 모더나이트와 알루미나를 혼합한 촉매상에서 Triphenylmethane의 분해반응)

  • Lee, Kyong-Hwan;Choi, Jun-Woo;Ha, Baik-Hyon
    • Applied Chemistry for Engineering
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    • v.8 no.6
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    • pp.1048-1053
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    • 1997
  • Modified mordenites by HF treatement, which have different $SiO_2/Al_2O_3$ ratio, and those mixed with $\gamma$-alumina are prepared and used for catalytic cracking of triphenylmethane(TPM) in micro-activity tester(MAT). Dealumination of mordenites decreased the acid content but developed secondary mesopores. The conversion and the selectivity of benzene over modified mordenites with the mesopores were increased. However, for the further dealuminated mordenites, they decreased due to the destruction of pore structure and low acid amount. Accordingly, the maximum cracking activity and the maximum selectivity of benzene were obtained about 17 $SiO_2/Al_2O_3$ ratio of modified mordenites. The modified mordenites mixed with alumina enhanced the cracking activity of TPM compared with the pure mordenites. It can be explained that TPM is cracked at active sites with in large pores of alumina firstly and further cracked into small molecules in zeolite pores as step mechanism of catalytic cracking.

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Selective Production of Monomeric Phenols from Lignin via Two-step Catalytic Cracking Process (2단계 촉매 분해공정을 이용한 리그닌 유래 선택적 페놀화합물 생산)

  • Kim, Jae-Young;Heo, Sujung;Park, Shin Young;Choi, In-Gyu;Choi, Joon Weon
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.3
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    • pp.278-287
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    • 2017
  • In this study, lignin was efficiently degraded via two-step catalytic cracking process and lignin-oil, char, and gas was produced as lignin degraded products. Three kinds of catalysts (MgO, CaO, and Pt/C) were used in first catalytic cracking step and the highest lignin-oil yield (76.2 wt%) was obtained in Pt/C catalyst with the smallest char formation (4.1 wt%). GC-MS/FID analysis revealed that 18 kinds of monomeric phenols existed in lignin-oil and sum of them was the highest in Pt/C condition (97.8 mg/g lignin). Meanwhile, relatively lower yield of monomeric phenols was produced in MgO and CaO condition because of their absorption on catalysts. Lignin-oil produced over Pt/C was introduced to second catalytic cracking process with porous Pd/activated carbon aerogel catalyst. From this process, four kinds of monomeric phenols such as 4-ethylguaiacol, 4-propylguaiacol, 4-ethylsyringol, 4-propylsyringol were selectively produced at 0.89 - 1.82 wt% level.

Catalytic Cracking of n-Octane over H-ZSM-5 Catalysts: Effect of Calcination and Steam Treatment (H-ZSM-5 촉매에서 n-옥탄의 촉매분해반응: 소성 및 스팀 처리 효과)

  • Lee, Hyun-Ju;Shin, Chae-Ho;Choi, Won Choon;Lee, Chul Wee;Park, Yong Ki
    • Korean Chemical Engineering Research
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    • v.46 no.2
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    • pp.291-300
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    • 2008
  • Catalytic cracking of n-octane was carried out over H-ZSM-5 zeolite catalysts after calcination with air and steaming with 100% steam in the temperature range of $550-750^{\circ}C$ for 24 h and compared with the results of thermal cracking. The increase of calcination and steaming temperature resulted in the decrease of surface area, pore volume, and strong acid sites, which was mainly caused by the dealumination of H-ZSM-5 framework. It was found by $^{27}Al$ and $^{29}Si$ MAS NMR that the dealumination was proceeded through the transformation process of tetrahedral framework Al${\rightarrow}$penta-cordinated Al ${\rightarrow}$ octahedral framework Al and the phenomena was much more severe in steaming conditions than that of calcination. In the catalytic cracking of n-octane, as the temperatures of calcination and steaming were increased, the conversion of n-octane, the selectivity of light olefins and ethylene to propylene ratio were decreased due to the dealumination of framework aluminum resulting the loss of acidic strengths. The conversion, selectivity of light olefins and ethylene to propylene ratio reached almost to the level of thermal cracking after steaming at $750^{\circ}C$ for 24 h.

Modeling, simulation and structural analysis of a fluid catalytic cracking (FCC) process

  • Kim, Sungho;Urm, Jaejung;Kim, Dae Shik;Lee, Kihong;Lee, Jong Min
    • Korean Journal of Chemical Engineering
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    • v.35 no.12
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    • pp.2327-2335
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    • 2018
  • Fluid catalytic cracking (FCC) is an important chemical process that is widely used to produce valuable petrochemical products by cracking heavier components. However, many difficulties exist in modeling the FCC process due to its complexity. In this study, a dynamic process model of a FCC process is suggested and its structural observability is analyzed. In the process modeling, yield function for the kinetic model of the riser reactor was applied to explain the product distribution. Hydrodynamics, mass balance and energy balance equations of the riser reactor and the regenerator were used to complete the modeling. The process model was tested in steady-state simulation and dynamic simulation, which gives dynamic responses to the change of process variables. The result was compared with the measured data from operating plaint. In the structural analysis, the system was analyzed using the process model and the process design to identify the structural observability of the system. The reactor and regenerator unit in the system were divided into six nodes based on their functions and modeling relationship equations were built based on nodes and edges of the directed graph of the system. Output-set assignment algorithm was demonstrated on the occurrence matrix to find observable nodes and variables. Optimal locations for minimal addition of measurements could be found by completing the whole output-set assignment algorithm of the system. The result of this study can help predict the state more accurately and improve observability of a complex chemical process with minimal cost.

The Effect of Pore Structure of Zeolites on their Product Distribution and Deactivation in the Catalytic Cracking of n-Octane (n-옥탄의 촉매 분해반응에서 제올라이트의 세공구조가 생성물 분포와 활성저하에 미치는 영향)

  • Min, Byung Goo;Lee, Jae Youl;Song, Yo Soon;Seo, Gon
    • Korean Chemical Engineering Research
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    • v.45 no.6
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    • pp.547-553
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    • 2007
  • The catalytic cracking of n-octane over FER, MFI, MOR and BEA zeolites was studied by the protolytic cracking mechanism in order to understand the effect of pore structure of zeolites on their product composition and deactivation. The selectivities for $C_3$ and $C_3{^=}$ were high over the zeolites with medium pores due to additional cracking, while those for $C_4$ and $C_4{^=}$, the initial products, were high over the zeolites with large pores. MFI zeolite showed slow deactivation due to small carbon deposit, while FER zeolite with small pores deactivated rapidly with severe carbon deposit. The deactivation of BEA zeolite was slow even with a large amount of carbon deposit, but MOR zeolite showed a rapid deactivation even with a small amount of carbon deposit. The conversion measured along with the time on stream on these zeolite catalysts was simulated by a mechanism based on the simplified reaction path of n-octane cracking and the deactivation related to the pore blockage by carbon deposit.

Preparation of MFI Zeolite Catalyst Supported on Silicalite Foam and Its Catalytic Property in the Cracking of n-Octane (실리카라이트 폼에 담지된 MFI 제올라이트 촉매의 제조와 n-옥탄 분해반응에서 이들의 촉매 성질)

  • Jung, Je Sik;Choi, Dong Bae;Song, Kyeong Keun;Ha, Kwang;Song, Yo Soon;Seo, Gon
    • Korean Chemical Engineering Research
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    • v.43 no.4
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    • pp.452-457
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    • 2005
  • Foam-type MFI zeolite catalyst was prepared by dispersing fine ($-0.2{\mu}m$) particles of MFI zeolite on silicalite foam. Catalytic cracking of n-octane was investigated over the foam-type catalyst and Delplot method was employed to interpret product compositions for deducing reaction mechanism. The Si/Al molar ratio of dispersed MFI zeolite was estimated 25 and its dispersed amount of silicalite foam was 25 wt%. Since the apparent density of the foam type catalyst was very low $0.11g{\cdot}cm^{-3}$, the catalyst loading amount could be varied from 0.02 g to 0.5 g without concerning pressure drop, providing a wide variance in the residence time of the reactants and products. The conversion and olefin yield in the catalytic cracking of n-octane increased with the catalyst loading. The product composition was very simple and could be explained by applying the protolytic cracking mechanism when the catalyst loading was small. Higher loading of the catalyst brought about further reactions of cracked products, accumulating lower olefin and paraffin with low reactivity in product stream and resulting in complex product composition.