• 한국세라믹학회지
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• 제35권2호
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• pp.163-171
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• 1998

Continuously contacting with camshaft the face of Valve Lifter made of cast iron brings about abnormal wear such as unfairwear or earlywear because it is heavily loaded in the valve train systems as the engine gets more powered. This abnormal wear becomes a defet namely over-clearance when the valve is lifting so that the fuel gas imperfectly combusted by unsuitable open or close aaction of the engine valve in the combustion chamber. The imperfect combustion in the end results in the major cause of air pollution and combustion chamber. The imperfectly combusted by unsuitable open or close action of the engine valve in the combustion chamber. The imperfect combustion in the end results in the major causes of air pollution and decrease of the engine output. Consequently to prevent this wear this study was to develop the valve lifter which is joined by brazing process with SCM435H and a tip by manufacturing the face as a superhardened which is joined by brazing process with SCM435H and a tip by manufacturing the face as a superhardened ceramics alloy which has high wear resistance. Having the excellent surface hardness with Hv1100-1200 the sintered body developed with superhardened alloy(WC) can endure the severe face loading in the valve train system. We experienced with various brazing alloys and obtained the excellent joining strength to the joint had 150MPa shear strength. Interface analysis and microstructure in a joint were examined through SEM & EDS Optical microscope. Also 2,500 hours high speed(3,000-4,000 rpm) and continuous (1step 12hr) engine dynamo testing was carried out to casting valve liter and ceramics-metal joint valve lifter so that the abnormal wears were compared and evaluated.

• Journal of Advanced Marine Engineering and Technology
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• 제38권3호
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• pp.246-252
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• 2014

본논문은 150마력급 선내형 소형 워터제트 추진시스템 개발에 대한 연구이다. 워터제트는 흡입부, 임펠러, 디퓨저(공기확산기), 후진부와 메인 샤프트로 구성되어 있다. 워터제트의 구성품은 사형 주조후 정밀가공을 거쳐 개발하였다. 워터제트 추진기관의 개발은 각각의 부품에 대한 설계-제작-검사의 과정을 거쳐 최종 완성하였으며, 육상 시험 풀에서는 선체의 이동 없이 워터제트의 펌프 특성을 확인한 결과, 최대 37m/s의 유속과 0.29m3/s의 유량을 배출할 수 있는 성능을 확보하였다. 본 연구에서 개발된 워터제트 추진장치를 설치한 21ft 시험선을 사용하여 실증 연구를 수행하였다. 그 결과, 국내 연안에서 시험시 선체무게와 엔진등 기타 부수적인 무게가 대략 1.2ton 가량 이였으며 이 상태에서 엔진회전수 3,700rpm에서 최대시속 45km/h의 운항속도를 기록하였다.

• 한국시뮬레이션학회논문지
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• 제16권3호
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• pp.57-63
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• 2007

초음파 태아 영상의 실시간 입체 가시화를 위한 볼륨 렌더링 가속화 방법은 결과영상에 영향을 끼치지 않는 관심객체영역외 빈공간을 샘플링 연산에서 제외시키는 공간도약 알고리즘이 일반적이다. 공간도약시 전처리과정에서 각 복셀에서 가장 가까이에 있는 객체의 경계복셀까지의 거리를 미리 계산 저장한 거리지도를 이용하면, 반복적 샘플링 연산을 줄임으로써 렌더링 속도 효율을 높일 수 있다. 거리지도 생성에 사용되는 여러 거리계산변환법 중 거리계산이 정교할수록 실수계산으로 인한 전처리시간이 소요되는 반면, 근사계산법을 이용하면 거리값 연산의 오차로 인한 샘플링의 횟수가 증가하는 단점이 있다. 본 논문에서는 전처리시간의 지연과 샘플링 횟수의 증가를 비교하여 초음파 태아 영상의 볼륨 렌더링에 가장 적합한 거리지도를 선택한다.

• 비파괴검사학회지
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• 제16권4호
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• pp.225-233
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• 1997

초음파법을 이용한 금속 복합재료의 비파괴 평가 방법을 확립하기 위하여 용탕단조법으로서 SiC/AC8A 합금계 금속 복합재료를 제조하였다. 이때 입자의 크기가 기계적 특성과 초음파 특성에 미치는 영향을 검토하기 위하여 강화 입자의 크기를 4.86, 8.09, $11.44{\mu}m$로 서로 다른 세 종류로 달리하였으며, 또한 강화입자 함유량이 초음파 특성에 미치는 영향을 검토하기 위하여 각 강화 입자의 크기에 대하여 강화 입자 함유율을 14, 22.5, 27.5, 35%의 네 종류로 시료를 준비하였다. 이와 같은 시료에 대하여 기계적 성질중에서 가장 기본이 되는 탄성계수에 대하여 초음파 음속법을 이용하여 그 유효성 및 측정 정도에 대하여 검토를 하였으며 초음파 음속, 감쇠 특성을 이용한 금속 복합재료의 미세조직 평가 방법에 대하여서도 검토하였다. 그 결과, 초음파 음속법에 의한 탄성계수 측정은 기계적 시험에 의한 변형률 측정법과 같은 측정 정도를 나타낼 수 있을 정도로 유효할 뿐만 아니라 초음파 음속, 감쇠 특성을 이용하면 금속 복합재료의 조직 인자중 특히 강화 섬유의 크기 및 함유율을 비파괴적으로 정도 높게 평가할 수 있다는 것을 알았다.

• Tribology and Lubricants
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• 제34권3호
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• pp.84-92
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• 2018

Bearings are essential for reducing vibration and wear, in order to achieve high durability and increase longevity. White metal treatment of tilting pads via centrifugal casting method has the possibility of increasing durability. However, this manufacturing method has drawbacks such as long processing time, high defect rate, and harmful health effects. Laser cladding deposition technique is a powerful method that can address these issues by decreasing the processing time and providing good adhesion. In this study, we suggest optimum conditions for laser cladding deposition that can be used in industrial applications. We deposited a soft white metal layer on SCM440 that is primarily used in shafts to minimize wear of bearing pads. During the laser deposition process, we controlled factors such as laser power, powder feed rate, and laser head speed to determine the optimum conditions. In addition, we measured the hardness using micro Vickers, and performed field emission scanning electron microscopy, energy dispersive X-ray spectroscopy, X-ray diffraction, and friction tests to investigate the mechanical properties and surface characteristics for different parameters. Based on the experimental results, we suggest that laser power, powder feed rate, and laser head speed of 1.3 kW, 2.5 rpm, and 10 mm/s, respectively, constitute the optimum conditions for producing white metals using laser cladding.

• 한국주조공학회지
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• 제11권6호
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• pp.475-481
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• 1991

In this study the fabrication technology and mechanical properties of AC8A/$Al_2O_3$ Composites by squeeze casting process were investigated to develope for application as the piston materials that require good friction, wear resistance, and thermal stability. AC8A/$Al_2O_3$ composistes without a porosity and the break of preform were fabricated at the melt temperature of $740^{\circ}C$, the preform temperature of $500^{\circ}C$, and mold temperature of $400^{\circ}C$ under the applied pressure of $1200kg/cm^2$ as the results of the observation of microstructures. As the results of this study, the tensile strength of AC8A/$Al_2O_3$ composites was not increased linearly with $Al_2O_3$ volume fraction and so it seemed not to agree with the rule of mixture, which had been used often in metal matrix composite. Also the tensile strength after thermal fatigue test was little different from that before the test. Consequently it was thought that AC8A/$Al_2O_3$ composites fabricated under our experimental conditions had a good thermal stability and subsequently a good interface bonding. Wear rate(i.e., volume loss per unit sliding distance) of AC8A/$Al_2O_3$ composites was decreased with $Al_2O_3$ volume fraction and the sliding speed at both room temperature and $250^{\circ}C$ and so there was a good correlation between wear rate and hardness. Also the wear rate of AC/8A20% $Al_2O_3$ composities was obtained the value of $1.65cm^3/cm$ at sliding speed of 1.14m/sec as compared with about $3.0\;{\times}10^{-8}cm^3/cm$ hyereutectie Al-Si alloy(Al-16%Si-2%Cu-1%Fe-1%Ni), which applied presently for piston materials. The wear behavior of $Al_2O_3$ composites was observed to a type of abrasive wear by the SEM view of wear surface.

• 대한치과보철학회지
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• 제32권1호
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• pp.37-46
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• 1994

주조관에 대한 레진 세멘트의 유지력을 알아보기 위하여 상악소구치 30개를 일정한 크기로 삭제한 다음통상적인 방법으로 비귀금속 주조관을 제작한후, 각 군에 10개씩 나눈 후 I군에서는 인산 아연세멘트, II군에서는 Panavia-EX, 그리고 III군에서는 All-Bond & composite resin cement로 5kg의 정적인 압력하에서 세멘트한 후, 인스트론 만능시험기에서 cross head speed 1mm/min으로 유지력을 측정하였다. 레진 세멘트의 세멘트 두께를 측정하기 위해서 하나의 상악 소구치를 치아 형성한 후 인상을 채득하여 비귀금속의 치아 5개를 만들고 여기에서 각각의 비귀금속 주조관을 만든 후각 시편의 협, 설, 근, 원심 4면에 변연 가까이 표식을 만든 후, 세멘트하기전 및 Panavia-EX, All-Bond, 인산 아연 세멘트의 순으로 세멘트한 후의 주사전자 현미경 사진을 채득하여 세멘트 후의 두 표시 사이의 간격에 세멘트 하기 전의 간격을 제한 후 한 시편의 4면에서 나온 간격을 평균하여 그 해당 세멘트의 해당 시편에서의 세멘트 두께로 하여 5개의 시편에서 각각 세멘트의 세멘트 두께를 측정하였다. 1. III군에서 $4.34{\pm}1.08kg$으로 가장 파단하중이 높았고 II군에서 $3.34{\pm}1.22kg$, I군에서 $1.66{\pm}0.4kg$의 순으로 나타났다. 2. III군은 I군과 II군에 대해, 그리고 II군은 I군에 대해 통계학적 유의성 있는 차이를 나타내었다(p<0.05). 3. 세멘트 두께에 있어서 Z.P.C는 $45.4{\pm}16.6m$, Panavia는 $41.3{\pm}22.9m$, 그리고 All-Bond는 $151{\pm}82m$로 나타났다. 4. 인산 아연 세멘트와 Panavia는 All-Bond에 대해 통계학적 유의성 있는 차이를 나타내었으며(p<0.05)인산 아연 세멘트와 Panavia-EX사이에는 유의성 있는 차이가 없었다(p>0.05).

• 대한치과보철학회지
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• 제40권3호
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• pp.296-305
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• 2002

The main disadvantage of cement-retained implant restorations is their difficulty in retrievability. Advocates of cemented implant restorations frequently state that retrievability of the restoration can be maintained if a provisional cement is used. The purpose of this study was to find the optimal properties of provisional luting cements and the surface treatment of abutments in single implant abutment system. 30 prefabricated implant abutments, height 8mm, diameter 6mm, 3-degree taper per side, with light chamfer margins were obtained. Three commercially available provisional luting agents which were all zinc oxide eugenol type ; Cavitec, TempBond and TempBond NE were evaluated. No cement served as the control. TempBond along with vaseline, a kind of petrolatum (2:1 ratio) was also evaluated. Ten out of thirty abutments were randomly selected and abutment surfaces were sandblasted with $50{\mu}m$ aluminum oxide. Another ten abutments were sandblasted with $250{\mu}m$ aluminum oxide. A vertical groove, 1 mm deep and 5mm long was cut in each twenty abutments. Ten of them were sandblasted with $50{\mu}m$ aluminum oxide. The full coverage casting crowns were cemented to the abutments with the designated provisional luting agent. Specimens were stored in distilled water at $37^{\circ}C$ for 24 hours. Each specimen was attached to a universal testing machine. A crosshead speed of 0.5mm/min was used to apply a tensile force to each specimen. Within the limitations of this in vitro study, the following conclusions were drawn: 1. Tensile bond strength of provisional luting cements in no surface treatment decreased with the sequence of TempBond NE, TempBond, Cavitec, TempBond with vaseline, no cement. 2. Tensile bond strength more increased by surface treatment. Sandblasting with $250{\mu}m$ aluminum oxide exhibited the highest tensile bond strength in the abutment cemented with TempBond NE and sandblasting with $50{\mu}m$ aluminum oxide exhibited the highest tensile bond strength in cemented with TempBond. 3. In the aspect of a groove formation, tensile bond strength significantly increased in TempBond with vaseline only and the others had no significant effect on tensile bond strength.

• 대한치과보철학회지
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• 제38권5호
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• pp.595-605
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• 2000

Dental ceramics have good aesthetics, biocompatibility, low thermal conductivity, abrasion resistance, and color stability. However poor resistance to fracture and shrinkage during firing process have been limiting factors in their use, particularly in multiunit ceramic restorations. A new method for making all-ceramic crowns that have high strength and low processing shrinkage has been developed and is referred to as the Vita In-Ceram method. This study was performed to investigate the effect of $CeO_2$ addition in borosilicate glasses on the strength of alumina-glass composites. Porous alumina compacts were prepared by slip casting and sintered at $1,100^{\circ}C$ for 2 hours. Dense composites were made by infiltration of molten glass into partially sintered alumina at $1,140^{\circ}C$ for 4 hours. Specimens were polished sequentially from #800 to #2000 diamond disk. and the final surface finishing on the tensile side was received an additional polishing sequence through $1{\mu}m$ diamond paste. Biaxial flexure test was conducted by using ball-on-three-ball method at a crosshead speed of 0.5mm/min. To examine the microstructural aspect of crack propagation in the alumina-glass composites, Vickers-produced indentation crack was made on the tensile surface at a load of 98.0 N and dwell time of 15 sec, and the radial crack patterns were examined by an optical microscope and a scanning electron microscope. The results obtained were summarized as follows; 1. The porosity rates of partially sintered alumina decreased with the rising of firing temperature. 2. The maximum biaxial flexure strength of 423.5MPa in alumina-glass composites was obtained with an addition of 3 mol% $CeO_2$ in glass composition and strength values showed the aspect of decrease with the increase of $CeO_2$ content. 3 The biaxial flexure strength values of alumina-glass composites were decreased with rising the firing temperature. 4. Observation of the fracture surfaces of alumina-glass composites indicated that the enhancement of strength in alumina-glass composites was due to the frictional or geometrical inter-locking of rough fracture surfaces and ligamentary bridging by intact islands of materials left behind the fracture front.

• 대한치과보철학회지
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• 제38권2호
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• pp.169-177
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• 2000

The purpose of this study was to compare the retention of complete cast crown over amalgam ores, composite resin cores, and cast gold cores when cemented with three different luting agents. Eighteen core specimens each of amalgam(Bestaloy, Dong Myung, Seoul, Korea), composite resin (Z100, 3M Dental product, st. Paul, Minn) and type IV gold alloy (Ba-4, Heesung Engelhard Corp., Korea) were made in a customized milling stainless steel die. A wax pattern with a loop attached to occlusal surface was made for each core and a type II gold alloy casting was fabricated. The castings which had clinically acceptable marginal fit were used as test samples. The following luting cements were used to cement cast crowns on each core material : (1) zinc phosphate cement (Confi-dental Products Co., USA) (2) glass-ionomer cement (Fuji Plus, GC Industrial Corp., Tokyo, Japan) (3) resin cement (Panavia 21, Kuraray Co., USA). All cements were mixed according to manufacturers' instructions. A static load of 5kg was then applied for 10 minutes on the crowns. All specimens were stored in saline solution for 24 hours at $37^{\circ}C$ and thermocycled for 500 cycles. After storage and cycling, the tensile bond strengths were measured by using a universal testing machine (Instron Corp., Canton, Mass.) at a crosshead speed of 0.5mm/min. The results were as follows 1. The retentive strength of resin cement was the highest of alt three types of cement for resin core (p<0.05). 2. There was no statistical difference among the retentive strengths of three cements for amalgam core (p>0.05). 3. The retentive strength of resin cement was higher than that of zinc phosphate for cast core, but there was no difference between the retentive strength of glass ionomer cement and those of rein and zinc phosphate cement. 4. The retentive strength of the zinc phosphate cement for amalgam core was the highest of all type of cores.