• Title/Summary/Keyword: cast

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A Characteristics of Heat Affected Zones of the Damaged Rod Type Cast Steel Coupler According to Repair Weldment Conditions (손상된 Rod Type Coupler 주강재의 보수용접에 따른 열영향부특성)

  • Hyun Chang-Yong;Park Soo-Choong
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.344-349
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    • 2005
  • Cast steels have been mainly in rod type couplers which connect railway vehicles. These components, as important members, are exposed to repeat to repeated stresses and impact loading during stop and departure service for a long tie. The coupler suffers fatigue crack initiations and demage that cause need to repair weldment due to these loading conditions. Therefore, the heat affected zone of cast steel couple in rod type were evaluated in view of metallurgical weld characteristics after repair welding at laboratory. The specimens with two different welding techniques were evaluated after several welding conditions and post-heat treatments. Micro-vickers hardness and tensile tests and microstructural observations were conducted on heat affected zone of the weldment according to repair weld and post-heat treatment.

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Dynamo Test Research for Performance Verification of CV-NCM Cast Iron Brake Disk (CV-NCM 주철재 제동디스크의 성능 검증을 위한 다이나모 시험연구)

  • Gil, Hyeong-Gyeun;Ko, Tae-Whan;Cho, Dong-Hyun;Han, Seong-Ho
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.274-280
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    • 2006
  • The study is to analyze dynamo test results for various commercial pads in order to verify the performance of brake disk with CV-NCM cast iron. The developed brake disk will apply to 200 km/h tilting trains that is being developed as one part of project for speed-up on Korean existing railroad. The test program is made out suitably for braking condition and performance of test equipment by referring UIC 541-3. Two kinds of resin pad and one kind of foreign sintered pad suitable for 200 km/h trains are used as various commercial pad for the dynamo test. The data aquisition for the maximum and smallest temperature, hot spot, etc. on disk and pad is performed by using the thermocouples and thermal imaging cameras. From this research, we obtained braking characteristics between CV-NCM cast iron disk and pad of various material and will be utilized usefully as basis data of performance optimization of developing sintered pad.

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Seismic Behavior of Non Ductile Reinforced Concrete Frame Retrofitted With Cast-In Place Infilled Shear Wall (현장타설 끼움 벽으로 보강된 비내진 상세를 갖는 철근콘크리트 골조의 내진거동)

  • Lee, Hye-Yeon;Kim, Sun-Woo;Han, Byung-Chan;Yun, Hyun-Do;Choi, Chang-Sik
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.453-456
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    • 2004
  • RC frames built prior to the advent of the philosophy of ductile concrete is one type of existing construction susceptible to damage. Strengthening and stiffening of such frames has been accomplished by infilled frames with cast-in-place, reinforced concrete walls. Placement of CIP shear walls within strategic bays of a structure appears to be a logical and economical method to strengthen a reinforced concrete frame and to stiffen a building in order to reduce architectural and mechanical damage. This study investigates the seismic performance of cast-in place infilled shear wall within existing frames. The object of this study is to clarify the seismic capacity and characteristics in the hysteretic behavior of bare frame, CIP infilled shear wall and CIP infilled wall reinforced diagonal bars.

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Fracture behavior of Cast-in-place Headed Anchors to Concrete (콘크리트 CIP 앵커시스템의 파괴 거동에 관한 연구)

  • Park, Sung-Gyun;Kim, Ho-Seop;Yoon, Young-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.3
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    • pp.141-152
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    • 2001
  • This paper presents the evaluation of behavior and the prediction of tensile capacity of anchors that can cause a failure of the concrete on the basis of the design for anchorage. Tests of cast-in-place headed anchors, domestically manufactured and installed in uncracked and unreinforced concrete member are conducted to test the effected of embedment length and edge distance. The failure modes and the load-deformation responses of the anchors are discussed and then the concrete failure data are compared with capacities by the two present methods : the 45 degree cone method of ACI 349, 318 and the concrete capacity design (COD) method. Differences between the results by test and by two prediction methods are analyzed Finite Element Method (FEM).

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Corrosion Characteristics of Cast Stainless Steel under Plasma Ion Nitriding Process Temperature in Marine Environment (주조 스테인리스강의 해양환경 하에서 플라즈마 이온질화 공정온도에 따른 부식특성 연구)

  • Chong, Sang-Ok;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.50 no.6
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    • pp.504-509
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    • 2017
  • In order to improve corrosion resistance for cast stainless steel in seawater, the characteristics of corrosion resistance after plasma ion nitriding was investigated. Plasma ion nitriding process was conducted in a mixture of nitrogen of 25% and hydrogen of 75% at substrate temperature ranging from 350 to $500^{\circ}C$ for 10 hours using pulsed-DC glow discharge plasma with working pressure of 250 Pa in vacuum condition. Corrosion tests were carried out for as-received and plasma ion nitrided specimens. The corrosion characteristics were investigated by measurement of weight loss and observation of surface morphology. In anodic polarization experiment, relatively less damage depth and weight loss were presented at a nitrided temperature of $400^{\circ}C$, attributing to the formation of S-phase.

A Study on the Surface Characterization of Fe-17wt.%Cr Steel for Cast-bonding of Al and Stainless Steel (Al과 스텐레스강의 주조접합을 위한 STS430(Fe-17wt.%Cr)강의 표면처리 특성연구)

  • Kim, Eok-Soo
    • Journal of Korea Foundry Society
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    • v.25 no.3
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    • pp.134-141
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    • 2005
  • To overcome the undesirable deformation, peeling off and geometrical restrictions which were mainly caused by differences in thermal expansion coefficients during the cladding of aluminum strip and stainless strip, new processing method based on vacuum die casting is designed and implemented in fabricating Al/Fe-17wt%Cr steel(stainless steel). To increase cast-bonding ability, the surface of Fe-17wt%Cr steel is electrochemically etched to have optimum pit size and density. The optimum conditions to generate best pit are as follows: Solution: 1 M $Fecl_{3}$+1 M Nacl, Addition: $CuCl_{2}+HCl$, Current density: 80 $mA/cm^{2}$, Total current: 400 $coulomb/cm^{2}$, AC frequency :60 Hz.

Mechanical Properties of Spheroidal Graphite Cast Iron with Duplex Matrix. (2상혼합조직(相混合組織)을 가진 구상흑연주철(球狀黑鉛鑄鐵)의 기계적성질(機械的性質)에 관한 연구(硏究))

  • Yoon, Eui-Pak;Lee, Young-Ho
    • Journal of Korea Foundry Society
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    • v.2 no.2
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    • pp.2-9
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    • 1982
  • This paper is concerned with the improvement of impact and tensile Properties of spheroidal graphite cast iron of the following duplex matricess which were heat treated in the eutectic transformation temperature range (that is, $({\alpha}+{\gamma})$ coexisting range) ; ferrite-martensite, ferrite-bainite and ferrite-pearlite. The absorbed energy and maximum load was measured by recording the load-deflection curve with instrumented Charpy impact testing machine in the temperature range from $+100^{\circ}C$ to $-196^{\circ}C$. It was found the ferrite-bainite duplex matrix showed the highest toughness among the above matrices in the room temperature and the low temperature range. Comparison of this matrix to ferrite-pearlite matrix(that is, as cast) showed a lowering of $27^{\circ}C$ in the nil-ductility transition temperature (NDT) and a lowering of $40^{\circ}C$ in the ductile-brittle transition temperature (TrE), Which seems to result from the finner dimple pattern observed using miorofractography.

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A Tie-plate Shape Optimization of 24MVA Cast Resin Transformer for Reduction of Stray Loss (24MVA 몰드 변압기의 손실저감을 위한 Tie-Plate의 형상 최적설계 연구)

  • Kim, Yong-Bae;Shin, Pan-Seok
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.7
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    • pp.55-61
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    • 2014
  • This paper presents a method to reduce the stray loss of core Tie-Plate of distribution power transformer. The method combines a 3-dimensional FEM with PSO(Particle Swarm Optimization) algorithm to determine the shape of the Tie-Plate that minimizes eddy current and flux-leakage losses. To verify the method a 24MVA distribution(cast-resin) transformer was simulated using one objective function and two design variables with some constraints. The final optimized Tie-Plate has nine($3{\times}3$) slots of 10mm width, 15mm thickness and 25mm distance. After four iterations, the Tie-Plate loss was reduced to about 21 % of the original.

The Diagnosis cast-resin Transformer using Infrared Thermography system (열화상을 이용한 몰드변압기의 진단)

  • Jeong, Sung-Cheon;Chun, Jong-Chul;Lim, Yong-Bae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.216-219
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    • 2003
  • This paper presents the analyzing method for surface temperature distribution of a cast-resin transformer. For the study, the surface temperature of the transformer winding was measured and analyzed by a infrared thermography system. Alternating voltages were applied to simulate deterioration of the specimen transformer, and the hot-spot on the transformer surface was measured to analyze the condition for the winding. The hot line condition measured to the changes in surface temperature using infrared thermography camera and was set up the based of diagnostic method of the electric power apparatus. The results ould show the possibility of remote diagnosis using internet.

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Evaluation of Thermal Embrittlement Susceptibility in Cast Austenitic Stainless Steel Using Artificial Neural Network (인공신경망을 이용한 주조 스테인리스강의 열취화 민감도 평가)

  • Kim, Cheol;Park, Heung-Bae;Jin, Tae-Eun;Jeong, Ill-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.4
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    • pp.460-466
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    • 2004
  • Cast austenitic stainless steel is used for several components, such as primary coolant piping, elbow, pump casing and valve bodies in light water reactors. These components are subject to thermal aging at the reactor operating temperature. Thermal aging results in spinodal decomposition of the delta-ferrite leading to increased strength and decreased toughness. This study shows that ferrite content can be predicted by use of the artificial neural network. The neural network has trained teaming data of chemical components and ferrite contents using backpropagation learning process. The predicted results of the ferrite content using trained neural network are in good agreement with experimental ones.