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The Effect of Diameter of Casting on the Matrix Structure, Mechanical Properties and Propagation of Ultrasonic Wave in Hypoeutectic CV Graphite Cast Iron (아공정 CV흑연주철의 주물의 직경이 기지조직, 기계적성질 및 초음파전도속도에 미치는 영향)

  • Kim, Hyu-Joon;Lee, Sang-Ik
    • Journal of Korea Foundry Society
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    • v.9 no.4
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    • pp.327-335
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    • 1989
  • The matrix structure and the morphology of CV graphite are affected by the addition of many kinds of elements, which are contained in the CV graphite cast iron, additives, fading time and cooling rate. The effects of cooling rate on the matrix structure, the shape of CV graphite, mechanical properties and propagation of ultrasonic wave in hypoeutectic CV graphite cast iron were studied. When the diameters of the samples are 50mm, 35mm and 20mm 1. CV graphite number showed average 17.9% increase and CV graphite length showed 10.3% decrease with decreasing diameter of the samples. 2. The amount of graphite and ferrite showed average 11.2, 4.1 % decrease and the amount of pearlite showed average 15.7% increase. 3. Hardness and tensile strength showed average 3.5%, 11.3% increase and impact strength showed average 1.5% decrease. 4. Ultrasonic wave velocity showed average 1.1% increase.

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The Effect of Diameter of Casting on the Matrix Structure, Mechanical Properties and Propagation of Ultrasonic Wave in Eutectic CV Graphite Cast Iron. (공정 CV흑연주철의 주물의 직경이 기지조직, 기계적 성질 및 초음파전도속도에 미치는 영향.)

  • Kim, Hyo-Joon;Lee, Sang-Ik
    • Journal of Korea Foundry Society
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    • v.9 no.4
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    • pp.336-344
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    • 1989
  • The matrix structure and the morphology of CV graphite are affected by the addition of many kinds of elements, which are contained in the CV graphite cast iron, additives, fading time and cooling rate. The effects of cooling rate on the matrix structure, the shape of CV graphite, mechanical properties and propagation of ultrasonic wave in eutectic CV graphite cast iron were studied. When the diameters of the samples are 50mm, 35mm and 20mm 1. CV graphite number showed average 13.8% increase and CV graphite length showed 12.3% decrease with decreasing diameter of the samples. 2. The amount of graphite and ferrite showed average 10.6, 4.3% decrease and the amount of pearlite showed average 23.4% increase. 3. Hardness and tensile strength showed average 3.2%, 9.5% increase and impact strength showed average 1.3% decrease. 4. Ultrasonic wave velocity showed average 1.1% increase.

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A study on the formation of surface solidification layer in compacted/vermicular graphite cast iron (CV흑연주철(黑鉛鑄鐵)에서의 표면응고층(表面凝固層) 생성(生成)에 관(關)한 연구(硏究))

  • Park, K.S.;Lee, S.I.;Kim, S.Y.
    • Journal of Korea Foundry Society
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    • v.6 no.1
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    • pp.20-26
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    • 1986
  • In order to investigate the solidification characteristics of CV. graphite cast iron, decantation technique and thermal analysis test were used. Solidification characteristics were studied in the specimens with various compositions and graphite shape. The results were as follows; 1. The first surface solidifcation layer is formed along the mold wall by the growth of austenite dendrites in hypoeutectic composition and thin solid film in hypereutectic composition. 2. The mushy degree of solidifcation of hypereutiectic composition is higher than that of hypoeutectic. 3. In hypoeutectic, the effect of change of the mushy degree of solidification on the graphite shape is small, however, in hypereutectic the mushy degree of solidification becomes higher in order of flake, CV, and spheroidal graphite cast iron.

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Microstructures and Mechanical Properties of Austempered Cast Steel (오스템퍼드 주강의 미세조직과 기계적 성질)

  • Yu, Sung-Kon
    • Journal of Korea Foundry Society
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    • v.11 no.5
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    • pp.392-397
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    • 1991
  • This study has been performed to investigate the austempering heat treatment response and mechanical properties of a high carbon(0.9%), silicon(1.5-4.5%)-alloyed cast steel, with a chemical composition similar to that of the matrix of a ductile cast iron. Tensile and hardness tests were used to evaluate the effects of a wide variety of austempering heat treatment variables. SEM metallography and X-ray measurements of stabilized austenite were also performed for all the specimens employed. The austempered microstructures which contain up to 39% stabilized austenite were obtained. Mechanical properties and microstructures depended primarily on the austempering time and temperature. The optimum mechanical properties were obtained at the chemical compositions of 0.9% C and 2.5% Si.

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The High Temperature Deformation Behavior of Ductile Cast Iron (구상 흑연 주철의 고온 변형 거동)

  • Yoo, Wee-Do;Na, Young-Sang;Lee, Jong-Hoon
    • Journal of Korea Foundry Society
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    • v.22 no.1
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    • pp.11-16
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    • 2002
  • Hot deformation behavior of GCD-50 cast iron has been investigated by employing the compressive test. Phenomenological deformation behaviors, which were modeled based on the dynamic materials model and the kinetic model, have been correlated with the microstructural change taken place during compression. Microstructural investigation revealed that the adiabatic shear band caused by the locallized deformation was taken place in low temperature and high strain rate. On the other hand, the wavy and curved grain boundaries, which repersent the occurrence of dynamic microstructure change such as dynamic recovery and dynamic recrystallization, were observed in high temperature and low strain rate. Deformation model based on hyperbolic sine law has also been suggested.

Effects of Substrate Materials on the Porosity Formation of Spary Cast Deposit (분사주조 성형체의 기공형성에 대한 기판재료의 영향)

  • Kim, Dong-Gyu
    • Journal of Korea Foundry Society
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    • v.13 no.5
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    • pp.476-483
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    • 1993
  • The influence of substrate materials on the degree of basal porosity during spray casting process has been investigated. Different conditions of droplet spreading on the substrate were induced by varying the substrate material. Flat sections of cast iron and aluminum have been spray deposited via spray casting process onto an aluminum substrate, a low carbon steel substrate, and an alumina based refractory substrate. Results for cast iron and aluminum sprayed onto the aluminum substrate showed significant improvements in the surface condition and degree of basal porosity with evidence of substrate deformation that round pits ranging from $5{\mu}m$ to $20{\mu}m$ in diameter are distributed on the surface of aluminum substrate. The lowest level of porosity was developed in alumina based refractory material. Several mechanisms for porosity formation were discussed with droplet impact pressure and droplet spreading. Adopting a spray cutting mechanism for removing the periphery of spray cone, porosity level was remarkably decreased.

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THE EFFECT OF THE VENT ON THE CASTABILITY OF A NONPRECIOUS ALLOY USED FOR PORCELAIN-FUSED-TO-METAL CROWN (VENT가 도재전장 주조관용 비귀금속 합금의 주조성에 미치는 영향에 관한 연구)

  • Lee, Jin-Geul;Chang, Wan-Shik
    • The Journal of Korean Academy of Prosthodontics
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    • v.23 no.1
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    • pp.145-154
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    • 1985
  • To study the effect of the vent and dense surface of the phophate-bonded investment on the castability of a non-precious alloy used in PFM restoration, one-ended polypropylene straw patterns of 0.15mm thick, 5mm radius. 10mm-high were cast with Vera Bond. The following results were obtained. 1. Thin patterns could be cast completely with a non-precious alloy. 2. No difference in the castability was found among the patterns with vent, chill vent and with out vent. 3. Dense surface of the phosphate-bonded investment had no effect on the cast ability of a nonprecious alloy.

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The Condition Assessment of Cast Resin Molded Transformer Windings Using Vertical Analysis of Thermal Distribution

  • Lim Young-Bae;Jung Jong-Wook;Jung Jin-Soo;Cho Seong won;Kim Joon-Bum
    • KIEE International Transactions on Electrophysics and Applications
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    • v.5C no.5
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    • pp.191-195
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    • 2005
  • This paper presents an assessment method in integrity of the windings in cast resin molded transformers by using vertical analysis of thermal distribution. The proposed method is to compare the temperature distribution in a sound specimen with that in the faulted specimen with a layer to layer short circuit. Temperature distribution was acquired by an infrared thermography system, and the Arrhenius equation was adopted to the accelerated test. The proposed method can be used to detect the failures in the transformers.

Evaluation of Tensile Properties of Cast Stainless Steel Using Ball Indentation Test

  • Kim Jin Weon
    • Nuclear Engineering and Technology
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    • v.36 no.3
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    • pp.237-247
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    • 2004
  • To investigate the applicability of automated ball indentation (ABI) tests in the evaluation of the tensile properties of cast stainless steel (CSS), ABI tests were performed on four types of unaged CSS and on 316 stainless steel, all of which had a different microstructure and strength. The reliability of ABI test data was analyzed by evaluating the data scattering of the ABI test and by comparing tensile properties obtained from the ABI test and the tensile test. The results show that the degree of scattering of the ABI test data is reasonably acceptable in comparison with that of standard tensile data, when two points data that exhibit out-of-trend are excluded from five to seven points data tested on a specimen. In addition, the scattering decreases slightly as the content of ${\delta}-ferrite$ in CSS increases. Moreover, the ABI test can directly measure the flow parameters of CSS with error bounds of about ${\pm}10\%$ for the ultimate tensile stress and the strength coefficient, and about ${\pm}15\%$ for the yield stress and the strain hardening exponent. The accuracy of the ABI test data is independent of the amount of ${\delta}-ferrite$ in the CSS.

Effect of Subzero Treatment on the Microstructure and Mechanical Properties of Austempered Ductile Cast Iron (오스템퍼드 구상흑연주철의 미세조직 및 기계적 성질에 미치는 서브제로처리의 영향)

  • Lee, K.H.;Kang, C.Y.
    • Journal of Power System Engineering
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    • v.12 no.1
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    • pp.47-52
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    • 2008
  • This study was investigated the effect of subzero treatment in austempered ductile cast iron. Retained austenite transformed to martensite by subzero treatment and strain. With decreasing subzero treatment temperature and increasing strain, retained austenite transformed more to martensite and transformed 30% above by subzero treatment at $-196^{\circ}C$. With decreasing subzero treatment temperature, the value of strength and ratio of increasing of strength, hardness and ratio of increasing of hardness increased but the value of elongation and ratio of decreasing of elongation decreased. With decreasing subzero treatment temperature, impact value and ratio of decreasing of impact value decreased. In case of subzero treatment at $-196^{\circ}C$, hardness value increased about 18% and impact value decreased above 20%. We could find that in subzero treated specimens had a little of effect on the tensile properties but had very much effect on the hardness and value of the impact.

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