• 제목/요약/키워드: cast

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알루미늄 합금의 주조/단조 기술에 대한 기초연구 (The Basic Study on the Casting/Forging Technology of Aluminum Alloy)

  • 배원병;김영호;이영석;김맹수
    • 한국정밀공학회지
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    • 제15권12호
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    • pp.62-67
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    • 1998
  • An experimental study has been carried out to investigate casting process parameters which influence on the microstructures of cast preforms in casting/forging process of aluminum alloy. In the casting process, pouring temperature, pouring time, mold temperature, mold material, and, cooling method are selected as process parameters. With the cast preform, a forging test has been performed to compare mechanical properties of final products between casting/forging process and forging process. From the experimental results, low mold temperature and water cooling method are favorable for obtaining minute microstructures of cast preforms. Casting defects included in cast preforms. such as pores and shrinkage cavity, are eliminated by the forging process. And comparing cast/forged products with conventionally forged products, the former are almost as same as the latter in mechanical characteristics.

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고특성 Nd-Fe-B 소결자석 제조용 strip-cast 합금의 제조 (Preparation of strip-cast alloys for high performance Nd-Fe-B sintered mangnets)

  • 이대훈;장태석;임태환
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2002년도 춘계학술발표논문집
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    • pp.52-54
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    • 2002
  • 본 연구는 고특성 소결자석 제조용 strip-cast 합금을 개발하기 위한 기초단계 연구로서 파양한 조건을 통해 strip-cast 합금을 제조한 후, 제조조건이 합금의 미세조직 형성에 미치는 영향을 조사하였다. 조성이 Nd/sub 15/Fe/sub 77/B/sub 8/인 strip-cast 합금을 다양한 방법으로 제조한 결과, wheel speed 즉, 냉각속도가 5 m/s 이하에서 strip 표면에 수직한 방향으로 수지상정이 잘 발달한 것을 발견하였으나, 그 이상의 냉각속도에서는 수지상정이 붕괴되며 미세한 결정질로만 구성된 것으로 관찰되었다. 따라서 잘 발달된 수지상정을 얻기 위해서는 냉각속도를 5 m/s로 유지해야 함을 알 수 있었다 이 때 수지상정간 간격은 약 4-7㎛로써 고특성 소결자석의 기준에 잘 부합되었다. 한편 XRD 분석결과, 냉각속도 5 m/s이하에서는 <001> 방향으로 뚜렷하게 preferred orientation이 일어난 것을 확인하였으며, 이것은 strip 합금의 분쇄 및 소결시에 결정립 배향성에 유리하게 작용하여 최종 소결자석의 자기적 특성 향상에 기여할 것으로 예상된다.

고규소 구상흑연주철의 기계적 성질 및 미세조직에 미치는 단면 크기 및 용탕 유지의 영향 (Effects of Section Size and Melt Holding on the Mechanical Properties and Microstructure of High Silicon Ductile Cast Iron)

  • 이숙주;박기호;이상희;권해욱
    • 한국주조공학회지
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    • 제32권2호
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    • pp.81-85
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    • 2012
  • The effects of section size and melt holding time on the mechanical properties and microstructure of high silicon ductile cast iron were investigated. The strength, elongation and hardness of the test specimen with smaller cross-section were higher than those with larger one. The nodule count and volume fraction of pearlite of the former were higher than those of the latter. The mechanical properties decreased with increased melt holding time before pouring. Nodularity and nodule count decreased and the volume fraction of pearlite rather slightly increased with it.

스테인리스강-주철 이중복합관의 제조개발에 관한 연구 (Fabrication Development of Stainless Steel - cast Iron Dual Tube)

  • 최상호;강춘식
    • 한국주조공학회지
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    • 제8권4호
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    • pp.429-436
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    • 1988
  • The influences of some casting conditions on bonding ratio and state at bonding zone of stainless steel-cast iron dual tube produced by centrifugal casting process were investigated to estimate fabrication technics. 1) Bonding ratio is increasing such as increasing of inner surface temperature of outer metal(stainless steel STS 304), if pouring temperature of inner metal (cast iron) is constant. 2) The more pouring temperature of inner metal (cast iron) increase, the more bonding ratio increase when inner surface temperature of outer metal (cast iron) is constant. 3) As the mold rotary speed is increase, the hatching area of bonding map (perfect bonding area) goes down to the low pouring temperature of inner metal. 4) In order to predict bonding state of two different metal, we are able to make and use the bonding map about casting conditions such as inner surface temperature of outer metal, pouring temperature of inner metal and mold rotary speed.

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3.60wt%C-2.50wt%Si-0.80wt%Cu 조성 오스템퍼드 구상흑연주철의 프로세싱 윈도우에 미치는 열처리 조건의 영향 (Effect of Heat Treatment Condition on the Processing Window of 3.60wt%C-2.50wt%Si-0.80wt%Cu Austempered Ductile Cast Iron)

  • 박정재;서갑성;권해욱
    • 한국주조공학회지
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    • 제29권2호
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    • pp.86-94
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    • 2009
  • The effect of austenitizing temperature and time on the processing window of 3.60wt%C - 2.50wt%Si - 0.80wt%Cu ductile cast iron and that of the amount of copper added were investigated. The second stage reaction at 400oC was retarded with increased austenitizing temperature. The widest processing window was obtained at the lower austempering temperature with the increased time at the same austenitizing temperature. The width of the widest processing window was decreased with the increase of time at the same austenitizing temperature. The width of processing window was increased with the increased amount of copper added.

A Comparison of Corrosion Performance of Zirconium Grain Refined MEZ and AZ91 Alloys

  • Song, Guangling;StJohn, David
    • Corrosion Science and Technology
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    • 제2권1호
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    • pp.30-35
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    • 2003
  • In this study, sand cast AZ91E and zirconium grain refined MEZ are representative of two typical groups of magnesium alloys: those containing aluminium and those containing no aluminium but with zirconium as a grain refiner. The corrosion performance of these two alloys was evaluated and compared in 5%wt NaCI solution through measurements of weight loss and polarisation curves and examination of microstructure. Corrosion damage of AZ91E was deeper and more localised than that of MEZ, while MEZ had a lower rate of cathodic hydrogen evolution and a higher rate of anodic dissolution than AZ91E. These differences in behaviour can be related to the differences in microstructure and chemical composition between the two alloys.

현장(現場)타설 콘크리트 말뚝공사의 생산성(生產性) 저하요인 분석(分析) (An Analysis on the Productivity Depreciating Factor of Cast-In-Place Piles Work)

  • 이명도;이현석;서장우;강경인
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2008년도 춘계 학술논문 발표대회
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    • pp.133-139
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    • 2008
  • Productivity is an important factor of the construction's success and growth. However, compared to the other industries, the study of productivity in the construction industry is still insufficient. Even though the Cast-in-Place piles work is also important in construction process, the research on the productivity is not enough. So, it is necessary for the systematic research on the productivity of Cast-In-Place Piles Work. Therefore, the purpose of the study is to classify lower productivity's cause and find a way to improve these situations. This study will give the checklist for the further study of factoring and improvement of the Cast-in-Place piles work productivity.

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C/V 흑연주철의 미세조직에 미치는 Cu 첨가의 영향 (Effects on Copper Addition on the Microstructure of Compacted Vermicular Graphite Cast Iron)

  • 박흥일;김명호
    • 한국주조공학회지
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    • 제6권4호
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    • pp.277-283
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    • 1986
  • The effects of copper as an alloying element on the microstructure of Compacted Vermicular graphite cast iron which was treated with Mg-REM spheroidizer have been studied. With the increase of copper content up to 2.0wt.%, the following results were obtained; First, the ratio of residual magnesium content in the as-cast iron has been found to be increased, possibly due to the decrease of sulfur content in the melt. Thus, the morphology of graphite in the as-cast iron has been found to be more nodular type. Second, the proportion of pearlite in the matrix has been found to he increased, however the matrix being with free carbide precipitates in the copper range of 1.2wt.% to 2.0wt.%. Third, the tensile strength of the as-cast iron in the temperature up to $400^{\circ}C$ was increased.

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자동차용 회주철 로터내의 편상흑연과 페라이트의 형상에 따른 마찰특성에 관한 연구 (The Effect of Graphite Morphology and Ferrite in Automotive Gray Cast Iron Rotor on Friction Characteristics)

  • 조민형;장호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.57-61
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    • 1999
  • The effect of the microstructure of gray cast iron on friction properties was investigated by using a pad-on-disk type friction tester. Cast iron samples used in this investigation were obtained from "step block" castings, which were designed to produce microstructure with different graphite flake morphologies from different cooling rate and solidification rate. Results of this work showed that the gray cast iron disks with long graphite flakes showed less fading. The rotors containing smaller amounts of ferrite showed higher friction coefficient and better fade resistance than others.an others.

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