• Title/Summary/Keyword: carbon fiber reinforced plastic

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Fatigue Life Prediction of CFRP using Fatigue Progressive Damage Model (피로누적손상을 이용한 직조 CFRP의 피로수명 예측)

  • Jang, Jae-Wook;Cho, Je-Hyoung;Oh, Dong-Jin;Kim, Myung-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.3
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    • pp.248-254
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    • 2015
  • The strength and fatigue life of Satin and Twill-woven CF/epoxy composite(CFRP) have been investigated. Damage mechanism fatigue method has been used to assess fatigue damage accumulation. It is based on measured residual stiffness and residual strength of carbon-fiber reinforced plastic(CFRP) laminates under cyclic loading. Fatigue damage evolution in composite laminates and predict fatigue life of the laminates were simulated by finite element analysis(FEA) method. The stress analysis was carried out in MSC patran/Nastran. A modified Hashin's failure criterion di rmfjapplied to predict the failure of the experimental data of fatigue life but a Ye-delamination criterion was ignored because of 2D modeling. Almost linear stiffness and strength degradation were observed during most of the fatigue process. These stress distribution data were adopted in the simulation to simulate fatigue behavior and estimate life of the laminates. From the results, the predicted fatigue life is more conservatively estimated than the experimental results.

High-cycle fatigue characteristics of quasi-isotropic CFRP laminates

  • Hosoi, Atsushi;Arao, Yoshihiko;Karasawa, Hirokazu;Kawada, Hiroyuki
    • Advanced Composite Materials
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    • v.16 no.2
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    • pp.151-166
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    • 2007
  • High-cycle fatigue characteristics of quasi-isotropic carbon fiber reinforced plastic (CFRP) laminates [-45/0/45/90]s up to $10^8$ cycles were investigated. To assess the fatigue behavior in the high-cycle region, fatigue tests were conducted at a frequency of 100 Hz, since it is difficult to investigate the fatigue characteristics in high-cycle at 5 Hz. Then, the damage behavior of the specimen was observed with a microscope, soft X-ray photography and a 3D ultrasonic inspection system. In this study, to evaluate quantitative characteristics of both transverse crack propagation and delamination growth in the high-cycle region, the energy release rate associated with damage growth in the width direction was calculated. Transverse crack propagation and delamination growth in the width direction were evaluated based on a modified Paris law approach. The results revealed that transverse crack propagation delayed under the test conditions of less than ${\sigma}_{max}/{\sigma}_b$ = 0.3 of the applied stress level.

Numerical Analysis of Fracture Behavior in Aged RC Structures (보강된 노후 구조물 파괴거동 예측을 위한 수치해석기법 개발)

  • 신승교;고태호;김문겸;임윤묵
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.1031-1036
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    • 2000
  • In this study, a numerical simulation that can effectively predict the strengthening effect of repaired aged RC structures is developed using the axial deformation link elements. In repaired structures, concrete and interface are modeled as quasi-brittle materials. An elastic-perfectly plastic constitutive relationship is introduced for reinforcing bars. Also, a linear-elastic relationship for repair materials such as FRP or CFS. Structural deterioration in terms of corrosion of steel rebar is considered. The interfacial property between steel and concrete which is reduced by corrosion of steel rebar is obtained by comparing numerical results with experimental results of pull out tests. Obtained values are used in repaired reinforced concrete structures under flexural loading conditions. To investigate strengthening effect of the structures repaired with carbon fiber sheet(CFS), repaired and unrepaired RC structures are analyzed numerically. From analysis, rip-off, debonding and rupture failure mechanisms of interface between substrate and CFS can be determined. Finally, strengthening effect according to the variation of interfacial material properties is investigated, and it is shown that interfacial material properties have influence on the mechanical behavior of repaired structure systems Therefore, the developed numerical method using axial deformation link elements can use for determining the strengthening effects and failure mechanism of repaired aged RC structure.

Interfacial stress assessment at the cracked zones in CFRP retrofitted RC beams

  • Hojatkashani, Ata;Kabir, Mohammad Zaman
    • Structural Engineering and Mechanics
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    • v.44 no.6
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    • pp.705-733
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    • 2012
  • In this work, an experimental examination was carried out to study interfacial stresses developed at the junction zones between carbon fiber reinforced plastic (CFRP) fabrics (~1 mm thickness) and tensile concrete portion in CFRP retrofitted RC beams. In this respect, initially six similar RC beams of $150{\times}150{\times}1000mm$ dimensions were prepared. Three of which were strengthened with CFRP fabrics at the tensile side of the beams. Furthermore, a notch was cut at the center of the bottom surface for all of the studied beams. The notch was 15 mm deep and ran across the full width of tension side of the beams. The mentioned interfacial stresses could be calculated from strains measured using strain gauges mounted on the interface zone of the tensile concrete and the CFRP sheet. Based on the results obtained, it is shown that interfacial stresses developed between CFRP fabrics and RC beam had a noticeable effect on debonding failure mode of the latter. The load carrying capacity of CFRP strengthened RC specimens increased ~75% compared to that of the control RC beams. This was attributed to the enhancement of flexural mode of the former. Finally, finite element analysis was also utilized to verify the measured experimental results.

A Study on the Collapse Characteristics of Al/CFRP Square Structural Member for Light Weight (경량화용 Al/CFRP 사각 구조부재의 압궤 특성에 관한 연구)

  • Hwang, Woo-Chae;Sim, Jae-Ki;Yang, In-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.219-224
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    • 2011
  • Aluminum or CFRP is representative one of the lightweight materials. Collapse behavior of Al/CFRP square structural member was evaluated in this study based on the respective collapse behavior of aluminum and CFRP member. Al/CFRP square structural members were manufactured by wrapping CFRP prepreg sheets outside the aluminum hollow members in the autoclave. Because the CFRP is an anisotropic material with mechanical properties, The Al/CFRP square structural members stacked at different angles(${\pm}15^{\circ}$, ${\pm}45^{\circ}$, ${\pm}90^{\circ}$, $90^{\circ}/0^{\circ}$ and $0^{\circ}/90^{\circ}$ where the direction on $0^{\circ}$ coincides with the axis of the member) and interface numbers(2, 3, 4, 6 and 7). The axial impact collapse tests were carried out for each section members. Collapse mode and energy absorption characteristics of the each member were analyzed.

A Study on CFRTP Aircraft Frame Stiffening by OOA Process (OOA 공정을 통한 CFRTP 항공기 Frame 보강재 성형에 관한 연구)

  • Lee, Hwan-Ju;Jeon, Yong-Jun;Choi, Hyun-Seok;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.11 no.2
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    • pp.15-19
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    • 2017
  • Carbon fiber reinforced plastic (CFRP) is applied as structural material. CFRP is excellent in plane strength / stiffness and don't haves rust. Lightweight, rigid and robust at the same time as transportation material. Aluminum alloy and reinforcement material The application is increasing rapidly. In this study, the prototype of a semi - Monocoque structure frame, Longeron, Stringer, Skin of the aircraft, restraining the rigidity Clips of the aircraft was designated as the target product and the experiment was conducted. ln the experiment, (1) For CFRTP 3 points, data on heating, transfer, and cooling were measured using Thermo Couple, and optimum temperature required for flexible state was obtained. Heating was performed at a temperature 15% higher than the provided temperature. (2) By using a pneumatic press during molding, by dividing LH, center and RH according to the cooling time, thickness parameter of the target product due to the load is measured, and thickness control and time-deviations were analyzed and cross sections were observed with a low magnification microscope.

PZT Sensor-based Structural Health Monitoring for CFRP Laminated Concrete Structures (CFRP 보강 콘크리트 구조물의 PZT센서 기반 구조 건전성 모니터링)

  • Ryu, Sung-Chan;Kim, Ju-Won;Lee, Chang-Gil;Park, Seung-Hee;Park, Sun-Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.5
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    • pp.72-78
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    • 2010
  • A CFRP (Carbon Fiber-Reinforced Plastic) strengthening method is being very widely used to increase the load-carrying capacity of host structures, especially for bridges. However, not only flexure and shear failures but debonding failure also might occur in CFRP strengthened concrete structures. The CFRP debonding failure would cause a collapse accident of the host structure. Therefore, real-time health monitoring about the CFRP bonding condition is strongly required. In this study, a feasibility of the impedance-based damage detection method using PZT sensors is investigated through a series of experimental study monitoring both concrete cracks and CFRP debonding defects.

Critical Influence of Rivet Head Height on Corrosion Performance of CFRP/Aluminum Self-Piercing Riveted Joints

  • Karim, Md Abdul;Bae, Jin-Hee;Kam, Dong-Hyuck;Kim, Cheolhee;Park, Yeong-Do
    • Corrosion Science and Technology
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    • v.18 no.3
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    • pp.92-101
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    • 2019
  • This study investigates how rivet head height affects the corrosion performance of carbon fiber reinforced plastic (CFRP) to aluminum alloy self-piercing riveted joints. Specimens with two different head heights were prepared. A rivet head protruding out of the top CFRP laminate forms the proud head height while a rivet head penetrating into the top CFRP generates the flush head height. The salt spray test evaluated corrosion performance. The flush head joints suffered from severe corrosion on the rivet head. Thus, the tensile shear load of flush head joints was substantially reduced. Electrochemical corrosion tests investigated the corrosion mechanisms. The deeper indentation of the flush head height damaged the CFRP around the rivet head. The exposure of damaged fibers from the matrix increased the cathodic potential of local CFRP. The increased potential of damaged CFRP accelerated the galvanic corrosion of the rivet head. After the rivet head coating material corroded, a strong galvanic couple was formed between the rivet head base metal (boron steel) and the damaged CFRP, further accelerating the flush rivet head corrosion. The results of this study suggest that rivet head flushness should be avoided to enhance the corrosion performance of CFRP to aluminum alloy self-piercing riveted joints.

Compressive strength of circular concrete filled steel tubular stubs strengthened with CFRP

  • Ou, Jialing;Shao, Yongbo
    • Steel and Composite Structures
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    • v.39 no.2
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    • pp.189-200
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    • 2021
  • The compressive strength of circular concrete filled steel tubular (C-CFST) stubs strengthened with carbon fiber reinforced polymer (CFRP) is studied theoretically. According to previous experimental results, the failure process and mechanism of circular CFRP-concrete filled steel tubular (C-CFRP-CFST) stubs is analyzed, and the loading process is divided into 3 stages, i.e., elastic stage, elasto-plastic stage and failure stage. Based on continuum mechanics, the theoretical model of C-CFRP-CFST stubs under axial compression is established based on the assumptions that steel tube and concrete are both in three-dimensional stress state and CFRP is in uniaxial tensile stress state. Equations for calculating the yield strength and the ultimate strength of C-CFRP-CFST stubs are deduced. Theoretical predictions from the presented equations are compared with existing experimental results. There are a total of 49 tested specimens, including 15 ones for comparison of yield strength and 44 ones for comparison of ultimate strength. It is found that the predicted results of most specimens are within an error limit of 10%. Finally, simplified equations for calculating both yield strength and ultimate strength of C-CFRP-CFST stubs are proposed.

The Estimation of Fatigue Life for Al/CFRP Hybrid Laminated Composites using the Strain-Life Method (변형률-수명 평가기법을 이용한 Al/CFRP 하이브리드 적층 복합재의 피로수명 측정)

  • Yang, Seong Jin;Kwon, Oh Heon;Jeon, Sang Koo
    • Journal of the Korean Society of Safety
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    • v.36 no.3
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    • pp.7-14
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    • 2021
  • Hybrid laminated Al/carbon-fiber-reinforced plastic (CFRP) composites are attracting considerable attention from industries such as aerospace and automobiles owing to their excellent specific strength and specific rigidity. However, when this material is used to fabricate high-pressure fuel storage containers subjected to repeated fatigue loads, fatigue life evaluation for the working load is regulated as an important criterion for operational safety and ease of maintenance. Among the existing evaluation methods for these vessels, the burst test and the hydraulic repeat test require expensive facilities. Thus, the present study aims to develop an improved fatigue life test for Al/CFRP laminated hybrid composites. The test specimen was manufactured using a curved mold considering the shape of a type III high-pressure storage container. The strain-life method was used for fatigue life evaluation, and the life was predicted based on the transition life. The results indicate that the more complex the CFRP stacking sequence, the longer is the transition life. This test method is expected to be useful for ensuring the fatigue safety and economy of hybrid laminate composites.