• Title/Summary/Keyword: carbon black dispersion

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A study on the change of the fatigue life and the fracture morphology due to the carbon black on the Natural rubber for vibration-proof (철도차량 부쉬용 방진 천연고무의 카본블랙 강화제에 의한 피로수명과 파단 모폴로지 변화 연구)

  • Kim Jae-Hoon;Hur Hyun-Moo
    • Journal of the Korean Society for Railway
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    • v.8 no.1
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    • pp.21-26
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    • 2005
  • The effects of carbon black on the fatigue lift and the fracture morphology and the carbon black dispersion of the carbon-black filled natural rubbers, for the vibration-proof, were investigated. Different kinds of carbon blacks resulted in different fatigue lift and fracture morphologies, which are classified by micro-scale and macro-scale fracture morphologies. These results be related to the size distribution of carbon black particles, the development of the carbon black agglomerate and the combine forces between the carbon black and the natural rubber.

Carbon Nano-Powder Functionalization and Disperisibility with Plasma Discharge

  • Gang, Yu-Seok;Jeong, Man-Gi;Lee, Deok-Yeon;Song, Seok-Gyun;Kim, Seong-In
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.491-491
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    • 2013
  • A novel plasma system has been developed for 3-dimensional modification of the carbon nano-powders. Improvement of dispersion of these nano materials are studied by plasma discharge, not using chemical modification. The plasma process is considered to great advantages over wet chemical process due to environmental, economic viewpoint, and uniformity over the treated volume. The uniform dispersion is a critical factor for these material's nano composite applications. Using this plasma system, graphene, carbon black, and CNT was treated and functionalized. Several key discharge conditions such as Ar/H2/O2 or Ar/H2/NH3 gas ratio, treatment time, power, feeder's vibration frequency are investigated. Hydrophobic of graphene has turned some more into hydrophilic by reaction test with water, electrophoresis, surface contact angle test, and turbidity analysis. The oxygen content ratio in the plasma treated CNT has increased about 3.7 times than the untreatedone. In the case of graphene and carbon black, the oxygen- and nitrogen- content has been enhanced average 10%. O-H (N-H) peak, C-O (C-N) peak, and C=O (C=N) peak data have been detected by FTIR measurement and intensified compared to before-plasma treatment due to O2 or NH3 content.

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Mechanical Properties of Carbon Nanotube/Polyurethane Nanocomposites via PPG Dispersion with MWCNTs (PPG와 탄소나노튜브의 혼합을 통한 탄소나노튜브/폴리우레탄 나노복합체의 기계적 물성)

  • Kim, Dae Won;Kim, Jong Seok
    • Korean Chemical Engineering Research
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    • v.53 no.6
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    • pp.703-708
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    • 2015
  • In order to improve the dispersity of nanofiller, polyurethane (PU) nanocomposites were manufactured via poly(propylene gylcol) (PPG) dispersion with MWCNTs prepared by using a ball mill shaker. MWCNTs could be functionalized by treating with the hydrogen peroxide ($H_2O_2$). Tensile strengths and elongations at break of $PU/H_2O_2$ treated MWCNTs nanocomposites were enhanced compared to those of the PU/pristine MWCNTs nanocomposites. The good dispersion of MWCNTs shown in SEM images was obtained by the functionalization of MWCNTs surface. PU/carbon black (CB) composites showed no significant change in the tensile properties. The tensile properties of PU nanocomposites containing pristine MWCNTs or $H_2O_2$ treated MWCNTs were enhanced with increasing dispersion time. As a result, it was certified that the enhanced dispersity of nanofiller brought the improvement of the tensile properties of the MWCNTs based PU nanocomposites.

Comparison of Toxicity and Deposition of Nano-Sized Carbon Black Aerosol Prepared With or Without Dispersing Sonication

  • Kang, Mingu;Lim, Cheol-Hong;Han, Jeong-Hee
    • Toxicological Research
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    • v.29 no.2
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    • pp.121-127
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    • 2013
  • Nanotoxicological research has shown toxicity of nanomaterials to be inversely related to particle size. However, the contribution of agglomeration to the toxicity of nanomaterials has not been sufficiently studied, although it is known that agglomeration is associated with increased nanomaterial size. In this study, we prepared aerosols of nano-sized carbon black by 2 different ways to verify the effects of agglomeration on the toxicity and deposition of nano-sized carbon black. The 2 methods of preparation included the carbon black dispersion method that facilitated clustering without sonication and the carbon black dispersion method involving sonication to achieve scattering and deagglomeration. Male Sprague-Dawley rats were exposed to carbon black aerosols 6 hr a day for 3 days or for 2 weeks. The median mass aerodynamic diameter of carbon black aerosols averaged $2.08{\mu}m$ (for aerosol prepared without sonication; group N) and $1.79{\mu}m$ (for aerosol prepared without sonication; group S). The average concentration of carbon black during the exposure period for group N and group S was $13.08{\pm}3.18mg/m^3$ and $13.67{\pm}3.54mg/m^3$, respectively, in the 3-day experiment. The average concentration during the 2-week experiment was $9.83{\pm}3.42mg/m^3$ and $9.08{\pm}4.49mg/m^3$ for group N and group S, respectively. The amount of carbon black deposition in the lungs was significantly higher in group S than in group N in both 3-day and 2-week experiments. The number of total cells, macrophages and polymorphonuclear leukocytes in the bronchoalveolar lavage (BAL) fluid, and the number of total white blood cells and neutrophils in the blood in the 2-week experiment were significantly higher in group S than in normal control. However, differences were not found in the inflammatory cytokine levels (IL-$1{\beta}$, TNF-${\alpha}$, IL-6, etc.) and protein indicators of cell damage (albumin and lactate dehydrogenase) in the BAL fluid of both group N and group S as compared to the normal control. In conclusion, carbon black aerosol generated by sonication possesses smaller nanoparticles that are deposited to a greater extent in the lungs than is aerosol formulated without sonication. Additionally, rats were narrowly more affected when exposed to carbon black aerosol generated by sonication as compared to that produced without sonication.

Formation and Dispersion Measurement in Semiconducting Materials Using the SEM and AFM (SEM과 AFM을 사용한 반도전 재료 내 카본블랙의 형태 및 분산성 측정)

  • Lee, Kyoung-Yong;Yang, Jong-Seok;Nam, Jong-Chul;Choi, Yong-Sung;Park, Dong-Ha;Park, Dae-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.236-237
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    • 2005
  • To measure surface roughness and smoothness of semiconducting materials in power cable, we have investigated the formation and growth process of carbon black showed by changing the content of carbon black. The specimens were primarily kneaded in material samples of pellet form for 5 minutes on rollers ranging between 70[$^{\circ}C$] and 100[$^{\circ}C$]. Then they were produced as sheets after pressing for 20 minutes at 180[$^{\circ}C$] with a pressure of 200[kg/cm]. The contents of conductive carbon black were the variable, and their contents were 20, 30 and 40[wt%], respectively. The surface roughness and smoothness of specimens were measured by SEM and AFM. From SEM experimental result, carbon black in specimens formed matrix as a particles. Also we showed growth process of carbon black according to an increment of the content of carbon black. From AFM experimental result, surface roughness of specimens decreased according to an increment of the content of carbon black.

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Filler-Elastomer Interactions. 2. Cure Behaviors and Mechanical Interfacial Properties of Carbon Black/Rubber Composites (충전재-탄성체 상호작용. 2. 카본블랙/고무 복합재료의 경화 거동 및 기계적 계면 물성)

  • Kim, Jeong-Soon;Park, Soo-Jin
    • Elastomers and Composites
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    • v.35 no.2
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    • pp.122-131
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    • 2000
  • In this work, the effect of chemical surface treatments on morphology of carbon blacks was investigated in terms of cure behavior and tearing energy ($G_T$) of carbon blacks/rubber composites. As experimental results, the polar or nonpolar chemical treatment led to a significant physical change of carbon black morphology. The cure activation energies (Ea) and frequency factor (A) obtained from Kissinger equation decreased with improving the dispersion of carbon flacks, resulting in high reactivity. However, a significant advantage of carbon black/rubber composites is gained by carbon blacks treated in basic (BCB) or nonpolar (NCB) chemical solution, resulting in increasing the tearing energy. These results could be explained by changes of dispersion, agglomerate, surface functional group, void volume, and cross-linking density of carbon black/rubber composites.

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Simulation of Complex Permittivity of Carbon Black/Epoxy Composites at Microwave Frequency Band (마이크로파에서의 카본 블랙/에폭시 복합재료의 유전율 모사)

  • Kim J.B.;Kim T.W.;Kim C.G.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.155-160
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    • 2004
  • This paper presents a study on the permittivities of the carbon black/epoxy composite at microwave frequency. The measurements were performed at the frequency band of $1 GHz\~18GHz$. The results show that the complex permittivities of composites depend strongly on the natures and concentrations of the carbon black dispersion. The frequency spectrums of dielectric constants and ac conductivities of composites show the good conformities with descriptions of the percolation theory. The carbon black concentration dependencies do not have conformities with the descriptions of percolation theory and there is no peculiar concentration like percolation threshold, on that concentration, the conductivity of composite jumps up. A new scheme, that is a branch of Lichtenecker-Rother formula, is proposed to obtain a mixing law to describe the complex permittivities of the composites as function frequency and concentration of carbon black.

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Influence of Mixing Procedure on Properties of Rubber Compounds Filled with Both Silica and Carbon Black (배합 공정이 실리카와 카본블랙으로 보강된 고무 배합물의 특성에 미치는 영향)

  • Joo, Chang-Whan;Kim, Dong-Chul;Choi, Sung-Seen
    • Elastomers and Composites
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    • v.37 no.1
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    • pp.14-20
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    • 2002
  • Silica-filled rubber compound needs longer mixing time compared to carbon black-filled one since it has poor dispersion or the filler. Influence of the mixing procedure on the properties of natural rubber compound filled with both silica and carbon black was studied. The discharge temperature of the master batch (MB) mixing was $150^{\circ}C$. The mixing time was longer when silica and carbon black were loaded separately than when loaded simultaneously. The mixing time was longer when silica was loaded first than when carbon black is loaded first. The compounds prepared by one MB step (conventional mixing) were compared with the compounds prepared by two MB steps (two-step mixing). Scorch times of the two-step mixing compounds were longer than those by the conventional mixing ones. Bound rubber contents of the formers were lower than those of the tatters. The two-step mixing vulcanizates had longer elongation at break, higher tensile strength, and better fatigue life.

Strain-Stress and Fractural Structure Measurement of EVA, EEA and EBA/Carbon Black Composites (EVA, EEA, EBA와 카본블랙 복합재료의 인장강도 및 파단구조 측정)

  • Yang, J.S.;Lee, K.Y.;Choi, Y.S.;Park, D.H.
    • Proceedings of the KIEE Conference
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    • 2005.07c
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    • pp.1887-1889
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    • 2005
  • To measure the mechanical and structural properties of semiconducting materials in power cable, we have investigated the stress-strain and fractural structure of semiconducting materials showed by changing the content of carbon black. Those were made as sheets after pressing for 20 minutes at $180[^{\circ}C]$ with a pressure of $200[kg/cm^2]$. The contents of conductive carbon black were 20, 30 and 40(wt%), respectively. The stress-strain experiment was measured by TENSOMETER 2000. The SEM experiment was measured by JSM-6400. From above experimental result, Strain was decreased, while stress was increased according to increment of carbon black content. EEA among resins was best the dispersion of carbon back in base resin from SEM measurement.

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