• Title/Summary/Keyword: carbides

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Optimum Shape Design of Cemented Carbide Micro-Drill in Consideration of Productivity

  • Kim, Gun-Hoi;Kwon, Ji-Yong;Lee, Sung-Goo
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.264-268
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    • 2003
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

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Effect of Niobium on Corrosion Fatigue Properties of High Strength Steel

  • Cho, Young-Joo;Cho, Sang-Won;Kim, Jung-Gu
    • Corrosion Science and Technology
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    • v.17 no.2
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    • pp.81-89
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    • 2018
  • In this study, the effect of Nb alloying element on the corrosion fatigue properties of high strength steel is investigated by conducting fatigue experiments under corrosive condition and hydrogen induced condition, potentiodynamic polarization test, tensile test and surface analyses. Nb element is added to enhance the mechanical property of medium carbon steel. This element forms MX-type phases such as carbides and nitrides which are playing an important role in the grain refinement. The grain refinement is one of the effective way to improve mechanical property because both tensile strength and toughness can be improved at the same time. However, MX-type phase precipitates can be a susceptible site to localized corrosion in corrosive environment due to the potential difference between matrix and precipitate. The obtained results showed that Nb-added steel improved corrosion fatigue property by grain refinement. However, it is degraded for hydrogen-induced fatigue property due to Nb, Ti-inclusions acting as a stronger trap.

The Mechanical Properties and Characteristics of TRIP-assisted Multiphase Steels in High Toughness for Autombile Safety (자동차의 안정성을 고려한 고인성 충격흡수 강재로서 TRIP 형 복합상강의 기계적 성질 및 그 특성)

  • 이기열
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.4
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    • pp.141-148
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    • 2000
  • As the steel plates used for automobile safety the TRIP-assisted multiphase steels are being introduced to automobile industry with respect to their remarkable mechanical properties for the combination of high strength and large elongation. This multiphase structure is generated by two stage heat treatment (intercritical annealing & isothermal treatment) The metastable retained austenite can be transformed to martensite when plastically deformed which results in TRIP effect. Actually the microstructure of TRIP-assisted steels consist of a fine dispersite. There present discussion deals with bainite reaction kinetics of austenite in the process o f two stage heat treatment. In relation to bainite transformation the characteristics of bainite reaction is found to be influenced by the bainite tempering temperature and also by the relative rate in which carbides precipitate within residual austenite.

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A study on the stress dependence of diffusion coefficient at the elevated tenperature and the structural characterictics of 12% Cr rotor steel. (12% Cr강의 고온 확산계수의 응력의존성과 조직의 특성에 관한 연구)

  • 장윤석;김태형
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.39-47
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    • 1997
  • Creep rate the elevated temperature is known to be controller by the softening process of microstructure especially in the solid solution alloys such as 125 Cr rotor steel. The change of structure is a decreasing process of the free energy of the state including stress, diffusivity of the material, and tmeperature. This study shows that diffusion coefficient, D of 12% Cr rotor steel at 953K with 74.8 MPa is 1.084~3.140*$10^{15}mm^2sec^1$ compared to $1.658*10^{24}mm^2sec^1$at 963K without stress. During creep, the growth of martensite laths accelerates the diffusion coefficient under stress due to incoherency of interface between carbides and matrix.

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Optimum Shape Design of Cemented Carbide Micro-drill in Consideration of Productivity (생산성을 중시한 초경합금 소재 마이크로 드릴의 최적 형상설계)

  • 김건회
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.133-140
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    • 2004
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

Laser Cutting of Flexible Printed Circuit Board in Liquid (연성인쇄회로기판의 액중 레이저 절단)

  • Kim, Teakgu;Kim, Joohan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.56-62
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    • 2013
  • The laser cutting process which is flexible and rapid usually provides a better result in cutting of flexible printed circuit boards (FPCB). However, circuit-short by the re-deposition of debris from laser ablation or its heat affect zone (HAZ) on the cutting surfaces can be a problem. A laser cutting process of FPCB in the presence of liquid can minimize these negative effects. The temperature distribution of copper and polymer parts of FPCB was analyzed with numerical simulation and the experimental results were presented to evaluate this process. Generally, laser cutting under liquid has advantages of less re-deposition of carbides and less HAZ on the cutting edges. However, bubble generation and laser beam control through the liquid media should be considered carefully to obtain a successful result.

Effects of Alloying Elements and Nitrocarburizing on Rolling Contact Fatigue Life (회전접촉피로수명에 미치는 합금원소 및 침질탄화처리의 영향)

  • Jin, Jai Koan;Kim, Dong Keon
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.4
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    • pp.262-269
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    • 1994
  • This study has been carried out to evaluate effects of alloying elements and nitrocarburizing on rolling contact fatigue life. Manganese has a significant influence on the distribution of retained carbides and microstructural changes after rolling contact fatigue test. The effect of the manganese addition stabilized fine retained carbide particles during rolling contact fatigue life test, and so increased fatigue life markedly. High carbon chromium bearing steel with different matrixes were nitrocarbunzed by austenitic nitrocarburizing process at $850^{\circ}C$ for 4hrs. Rolling contact fatigue life of the nitrocarburized specimen was increased 2 times than full hardening treated.

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A Study on Effect of PWHT on Mechanical Properties of Overlaid Weld Metal in Duplex Stainless Clad Vessel (이상 스테인리스 Clad강 육성 용접부의 기계적 성질에 미치는 후열처리의 영향에 관한 연구)

  • Seo Chang Gyo;Kim Yeong Il;Seong Hui Jun;Kim Dae Sun
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.174-176
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    • 2004
  • The duplex stainless clad vessel with 38m & over thickness shall be performed to PWHT based on the ASME code. In this case, it is well-known that precipitators such as carbides and sigma($\sigma$) phase are formed at gram boundary between ferrite and austenite phase. Therefore, a weld test for simulating this situation has been planned and performed by 3309LMo71-1 for barrier layer and E2209Tl-1 for 2nd & over layer and then carried out to investigate the overlaid weld metal. Based on the test results, it could be concluded that PWHT should be carried out after the completion of 1st(barrier) layer and then 2 & over layer should be applied.

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Microstructure of Laser Surface Melted Ni-Base Alloy 600 after Heat Treatment

  • Lim, Yun-Soo;Cho, Hai-Dong;Kuk, Il-Hiun;Kim, Joung-Soo
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.66-71
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    • 1998
  • A study of treatment effects on laser surface melted Ni-base alloy 600, especially on precipitation behavior ad chemical composition changes on the grain boundary were conducted with microscopic equipments. Long-term aging treatment at 40$0^{\circ}C$ caused no considerable effects on the grain boundary properties. Cr-rich M$_2$$_3$C$_{6}$ and Cr$_{7}$C$_3$ carbides were precipitated and the resultant Cr depletion below 12 wt pct on some high angle grain boundaries was occurred by heat treatment at $600^{\circ}C$ for 24 hours. These results can imply that the resistance of intergranular stress corrosion cracking of heat treated alloy 600 might not be changed considerably in comparion with the as-LSM one.e.e.

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The Effect of Alloying Elements and Heat Treatment on the Intergranular Corrosion of 440A Martensitic Stainless Steel(II) (440A 강의 입계부식에 미치는 합금원소와 열처리의 영향(II))

  • Kim,, Y.C.;Jung, B.H.;Kang, C.Y.
    • Journal of Power System Engineering
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    • v.15 no.3
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    • pp.52-57
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    • 2011
  • 440A martensitic stainless steels which were modified with reduced carbon content(~0.5wt.%) and addition of small amount of vanadium, tungsten and molybdenum 0.4wt.%, 0.4wt.% and 0.68wt.% respectively were manufactured. Effects of alloying elements and tempering temperatures on the intergranular corrosion were investigated through the method of DL-EPR(Double-electrochemical potentiodynamic reactivation). It was thought that the highest DOS(Degree of sensitization) of specimens was obtained at the tempering temperature of $450^{\circ}C$ regardless of types of alloy because of the precipitation of Cr7C3. Addition of vanadium lowered DOS a little above the tempering temperature of $550^{\circ}C$. It was considered to be effected by precipitation of VC carbides. Intergranular corrosion was influenced more by tempering temperature than by alloying elements of V, W and Mo.